Flexible non-metallic conduit systems

Innovative and efficient cable protection solutions for critical applications

— CATALOGUE

Flexible non-metallic conduit systems Innovative and efficient cable protection solutions for critical applications

— ABB Adaptaflex is a market-leading brand that can be found all over the world, offering flexible conduit systems. Over the last half a century, Adaptaflex has combined innovative design with dedicated manufacture, to offer customers one of the world's broadest ranges of cable protection solutions. With over 6000 products, including specialist metallic and non-metallic flexible conduit systems for the professional protection of cables, Adaptaflex can be used in critical power applications, data centers, equipment, buildings and infrastructures.

— Table of contents

004 – 007

Introduction

008 – 013

Markets

014 – 029

Flexible non-metallic conduit systems Quick Selection Tool Hi-Spec Overbraided High Performance PEEK Polypropilene Polyamide PA12 Polyester Polyamide PA6

UPDATE

030 – 033

Corrosion resistant composite PC fittings

034 – 051

Adaptalok ATS IP69 fittings

052 – 063

Adaptalok AL IP 66 fittings

064 – 067

Adaptaseal fittings

068 – 069

Adaptaring fittings

070 – 077

PVCu conduit systems

078 – 083

Accessories

084

Convenience packs

085

Tools

086 – 093

Technical Section

094

Appendix

ADAPTAFLEX® FLEXIBLE NON-METALLIC CONDUIT SYSTEMS

— Introduction Company overview

Adaptaflex flexible conduit systems are used to protect critical power and data cabling. Established in 1972, Adaptaflex has developed into a leading player within the flexible conduit market.

Markets and industries Adaptaflex flexible conduit systems are used to protect critical power and data cabling throughout a wide range of markets including: • Commercial contracting • Machinery • Rail/Infrastructure • Marine • Mechanical • Security/CCTV • Data cabling • Critical power Our products are designed and engineered to meet a variety of market application requirements, providing product innovation that saves installation and component costs, improves quality and delivers integrity in the end product.

Adaptaflex is a market-leading flexible conduit system brand that can be found all over the world. Combining innovative design with dedicated manufacture it offers customers one of the world’s broadest ranges of cable protection products and solutions. With a choice of over 6000 products the range covers metallic and non-metallic flexible conduit systems for the protection of critical power and data cable. The system solutions from Adaptaflex need to perform in a wide variety of environments, from high temperature to freezing conditions. The products are designed and tested to withstand constant vibrations, water ingress and offer corrosion and chemical resistance. Products are available in many different materials, including halogen free, low smoke and low toxicity materials. An extensive range of engineered solutions are designed to withstand the rigours of some of the most technically-demanding markets. So whatever your project involves, our experience will provide the answer, helping you to specify the correct flexible conduit system.

INTRODUCTION

— Introduction Quality approvals & third party testing

— Quality approvals

BSI Kitemark Adaptaflex manufacture to third party accreditation through the BSI Kitemark scheme. The Kitemark is one of the world’s premier symbols of trust, integrity and quality. Manufacturers with the Kitemark are an elite club of some of the world’s best companies being annually tested to ensure continued compliance. Having the Kitemark associated with our products illustrates that we have satisfied the most rigorous of quality processes. ISO9001 Quality standard Adaptaflex conform to ISO 9001:2000, the internationally recognised standard for Quality Management Systems. This standard reflects the

The company’s commitment to independent testing across a wide range of applications has led to an impressive range of certifications and quality approvals: • BSI Kitemark • BS EN ISO14001 Environmental standard • IEC 61386 Conduit standard covering the performance characteristics of flexible conduits • ISO 60529 IP69 Rated, standard with its Adaptalok range of non metallic fittings • Offer non-metallic conduit that is fully compliant to the new dual listed UL 1696 standard. Required for any equipment destined for export to the USA and Canada • The Hi-Spec PEEK range, designed for the most demanding electrical applications in rail infrastructure, underground and public buildings, is the only non-metallic flexible conduit system fully compliant with both BS 6853 Class 1A requirement and LUL engineering standard 1-085 Industry standards As one of the world's leading flexible conduit system manufacturers, Adaptaflex has achieved many international approvals, for our manufacturing as well as our product ranges. Adaptaflex are able to use our experience and knowledge to ensure safety and quality levels are maintained now and in the future. — Third party testing & approvals IEC61386 Performance classification standard Adaptaflex has achieved third party accreditation to the IEC61386 Standard from the British Standards Institution (BSI). IEC61386 conformance guarantees that products meet performance specifications for fatigue life, operating temperature, non-flame propagation, IP ratings amongst other criteria.

procedures and management processes throughout the whole of the company.

ISO14001 and ISO45001 Environmental standard Adaptaflex solutions are designed with

consideration for future recyclability and disposal with minimum impact on the environment at the end of product lifecycle. At present materials currently used for most of our conduits, fittings and accessories are recyclable if disposed of in line with current regulations, keeping the materials separate. Standard packaging materials are fully recyclable. Customer support All our products are backed up by a full technical support team, sales teams, customer care team and in-house marketing specialists. All dedicated teams working together to ensure that you have the best support in the market place.

ADAPTAFLEX® FLEXIBLE NON-METALLIC CONDUIT SYSTEMS

— Flexible non-metallic conduit systems Introduction

Adaptaflex have more than 20 different types of non-metallic conduit systems, all providing different technical properties for your cable management applications.

Advantages of non-metallic: • No corrosion • Wide variety of fittings - much larger solution choice

The popular and easy-to-fit Adaptalok system delivers a range of conduits and fittings, specifically designed to maintain system integrity. Fitting types are available in straight, 90°, 45°, with metric, PG, PF, & NPT threads. We are proud of our best-in-class Adaptalok ATS™ fitting, a unique and innovative solution in flexible conduit systems.

• Quicker to install (cut & assemble fittings) • Lighter in weight compared with metallics • Better fatigue life • No memory in case of impact (return to shape) Most of our conduit systems have industry recognised approvals including British Kitemark, CE Approval, UL 1696, NF, LUL and DIN amongst others.

FLEXIBLE NON-METALLIC CONDUIT SYSTEMS - INTRODUCTION TO ADAPTALOK ATS™

— Flexible non-metallic conduit systems Introduction to Adaptalok ATS™ Adaptalok ATS™ represents a unique and innovative solution in flexible conduit systems. Until now, manufacturers have produced fittings and seals separately, and assembled them together, or had the customer assemble them. This increases assembly time and introduces the possibility for errors.

Adaptalok ATS™ uses a sophisticated moulding process to mould an internal conduit seal and a face seal washer. This makes installation times very fast, and extremely reliable, because the seals cannot be left out. The conduit system also benefits from the highest IP rating possible.

Additional key features: • Nylon 66 body • Lighter in weight • Quicker to install (cut & assemble fittings) • Wide variety of fittings - much larger solution choice • Better fatigue life • Return to shape

Internal elastomer conduit seal Guaranteed fit, cannot be lost or fitted incorrectly. No assembly & protects cables.

High visibility elastomer 3 visible confirmation points.

Integral face seal washer Guaranteed fit, cannot be lost or fitted incorrectly. No assembly.

Visual fitting guides – Highly visible elastomer markings on lugs, aids correct fitment.

Conduit data – Conduit size clearly indicated on fitting.

Thread data – Thread size clearly indicated on fitting thread

Proven clip design – Pitch independent, ensures secure fitment to coarse & fine pitch conduits.

ADAPTAFLEX® FLEXIBLE NON-METALLIC CONDUIT SYSTEMS

— Markets Power, energy and renewables

Overview Adaptaflex offers a range of products suited for these markets, providing abrasion, impact and corrosion resistance and ingress protection. Additionally, the Adaptaflex portfolio consists of a range of high specification systems, including braided EMI screen options. Adaptaflex Applications Engineers count on a breadth of experience gained internationally across all different market sectors. A bespoke design service and expert technical knowledge guarantees that Adaptaflex will find the perfect product solution for your application.

Standards, approvals and certifications Adaptaflex products are approved by a range of recognised industry standards including: • BSI Kitemark to IEC61386 • CE marked to the Low Voltage Directive • Fully compliant to BS7671 Wiring Regulations code of practice • UL/CSA • UR

Systems recommendations: • PA conduits (pages 26-28) • Overbraided conduit (pages 19-20) • ATS Fittings (pages 34-51)

MARKETS

— Markets Construction and telecommunications

Overview In these environments there are ever increasing demands not only for quicker and easier to install solutions, but also for increased safety and technical performances to meet the specific needs of municipal buildings. The ability to offer product ranges with enhanced low fire hazard properties for safety, or overbraiding for security and EMI shielding. Where exposed interiors call for design consideration, there is also a choice of conduit in different colours such as white, or different materials such as stainless steel to complement interior styling – Adaptaflex have a range to suit.

Systems recommendations: • Low fire hazard PA conduits (page 26-28) • Peek extreme temperatures conduit (pages 19-20, 22) • ATS Fittings (pages 34-51) • PK metallic fittings for Peek conduit (page 21-22)

Typical applications: • Office buildings • Schools • Hospitals (EMC) • Retail developments • Leisure complexes / Sports stadiums

ADAPTAFLEX® FLEXIBLE NON-METALLIC CONDUIT SYSTEMS

— Markets Transport and rail infrastructure

Overview For more than 30 years we have worked with the foremost manufacturers and suppliers of public transportation systems throughout the world. We understand not just the standards that you need to work to, but also the industry issues that you face including your customer service delivery expectations. Our systems need to perform in a wide variety of environments - from extreme high temperatures to freezing subzero conditions. Our products can withstand constant vibrations, water ingress, offer corrosion resistance and are available in halogen free, low smoke and low toxicity materials. If your project involves rail stations, infrastructure, signalling, tunnels, surveillance or data and information systems our experience will provide the answer helping you to specify the correct flexible conduit system. Typical applications: • Infrastructure projects – stations, tunnels, signalling • Low fire hazard systems • Exposed locations • High impact resistance, low temperature flexing • EMC Protection for safety critical systems • OEM packages

Standards, approvals and certifications Adaptaflex products are approved by a range of recognised industry standards including: • LUL 1-085 • NF F 16-101/102 • NFPA130 • Deutsche Bahn (DIN 5510) • BS6853 • Siemens Transportation • BSI Kitemark to IEC61386 • CE marked to the Low Voltage Directive • EN 45545-2

Systems recommendations: • PA conduits (pages 26-28) • PR enhanced low fire hazard conduit (page 25)

• PF conduit (page 24) • PK conduits (page 22) • CP conduit systems (page 25)

• Overbraided conduits (pages 19-20) • IP66/67/68/69 Adaptalok/ATS Fittings (pages 34-51)

MARKETS

— Markets Machine building OEMs and factory automation

Overview This market is driven by the needs to meet the best in lean manufacturing. To achieve this every piece of equipment in this sector is pushed for greater efficiency by working more intensely and faster. As a result any conduit installed in these applications will need to provide excellent mechanical strength, flexibility and abrasion resistance, in order to supply the best possible solution to provide protection along the entire length of all the moving parts. In this hardworking environment of both dynamic and static applications, it is essential that any cable management products continue to deliver performance in areas where resistance to oils and chemicals is paramount. Any downtime in manufacturing can be very costly so products that can offer high ingress protection are fundamental - Adaptaflex can offer a wide range of solutions to meet all of these needs.

Typical applications: • Metal cutting and fabrication • Milling machines

• Hoists • Cranes • Lifts • Escalators

Systems recommendations: • PA conduits (pages 26-28) • Overbraided conduits (pages 19-20)

• ATS Fittings (pages 34-51) • AL fittings (pages 53-64)

ADAPTAFLEX® FLEXIBLE NON-METALLIC CONDUIT SYSTEMS

— Markets Marine industry

Overview Safety and reliability are vital considerations within one of the harshest operational environments to be found. Products specified and installed within this sector have to face the particularly damaging effects from the wind, wave and salt spray conditions in exposed areas. Whilst this demands for the most robust of products, it also calls for solutions where vibration and temperature extremes add to the challenge. Adaptaflex offer a broad range of solutions to suit this sector, with system properties that include resistance to abrasion, impact, corrosion and chemicals, as well as long service life and low fire hazard properties. Utilising Adaptalok sealing systems also offers ingress protection, particularly valuable in pressure washing applications, with our specialist insert seal raising the IP66 to IP67/68/69.

Standards, approvals and certifications Adaptaflex products are approved by a range of recognised industry standards including: • UR • BSI Kitemark to IEC61386 • CE marked to the Low Voltage Directive

Systems recommendations: • PA conduits (pages 26-28) • PR conduit (page 25) • Adaptaseal systems (pages 66-68) • AL fittings (pages 53-64) • IP66/67/68/69 Adaptalok ATS™ Fittings (pages 34-51)

Typical applications: • Ship/Boat engine rooms • Ship and dock yards • Leisure boats and cruisers • Marina developments • Ocean-going craft

ADAPTAFLEX FLEXIBLE NON-METALLIC CONDUITS - SYSTEMS PART NUMBER CODES STRUCTURE

— Adaptaflex flexible non-metallic conduits Systems part number codes structure

For part number explanation only, not to be used as a configuration tool.

PKFS

Series name (e.g.: PAFS, PKFS, PRCS)

Colors Black Orange

Coil length*

Unit of measure Code Meters

BL OR GR BU

Gray Blue

Feet

Nominal conduit sizes NC

NW corresponding

(mm)

sizes (mm)

10 13 16 21 28 28 34 34 42 54 80

7.5 10 13 17 23 23 29 29 36 48 70 95

106

— Products variations are available on request, subject to MOQ .

ADAPTAFLEX® FLEXIBLE NON-METALLIC CONDUIT SYSTEMS

— Non-metallic conduit systems Quick selection guide

— Product selection guide

Type PKTC

Type PKSS

Type PRTC

Type PRSS

Type PK PKFS PKCS

Type PP PPFM

Type PF PFFH PFCH

Type PF PFFS PFCS

Type

Pitch

Part number

Fine

PKFSTC PKCSTC Standard weight

PKFSSS PKCSSS Standard weight

PRFSTC PRCSTC Standard weight

PRFSSS PRCSSS Standard weight

Coarse

Standard weight

Medium weight

Heavy weight

Standard weight

Conduit weight

Conduit material Covering/overbraid

PA6

PA12

–

Tinned copper

Stainless steel

Tinned copper

Stainless steel

EMI Screen

Extreme Temp Radiation Res

Chemical Resistant

Low Smoke and High Fire Performance

Conduit colour Black (BL)

– – –

Grey (GR) White (W)

– –

IP rating (with appropriate fitting) IP40

– –

IP65 IP66 IP67 P68

–

– –

P69

–

— Characteristics

Temperature range Static applications ( ° C) Moving applications ( ° C)

-60 to +260 -60 to +260 -40 to +120 -40 to +120 -60 to +260 -20 to +90 -50 to +110 -50 to +110 -45 to +260 -45 to +260 -5 to +120 -5 to +120 -45 to +260 -5 to +105 -45 to +120 -45 to +120

UV resistance

Very high Very high Very high Very high

Very high

Medium Very high Very high

High High

High

High High

High

High Very high High Very high

Flexibility Fatigue life

Medium Medium Enhanced Enhanced

Medium

Low fire hazard

Super

–

Standard Standard

Halogen free Self extinguishing

– – –

EMI screen

High Standard

– –

High mechanical strength High abrasion resistance

–

Approvals BSI Kitemark

–

CE UL / CSA

–

DIN 5510-2

– – – – – –

NF F

LUL 1-085

–

UNI CEI 11170

– – –

EN45545-2 to HL2 EN45545-2 to HL3

–

Page No.

NON-METALLIC CONDUIT SYSTEMS - QUICK SELECTION GUIDE

Type PR PRFS PRCS

Type CP CPFM CPCM

Type PA PAFH PACH

Type PA PAFS PACS

Type PAL PAFL PACL

Type PA

Type KF KFM

Type KF

Type RF

Type XF

PAFL-S PACL-S

KFS

KFL

Standard weight

Medium weight

Heavy weight

Standard weight

Light weight

Light weight slit

Medium weight

Standard weight

Light weight

Standard weight

PA6

CPe

PA6

PVCu

PVC

–

– Plasticised PVC

Plasticised PVC

High and Low Temp

General purpose

Easy maintenance

Self Estinguishing

– –

–

– –

–

– – – – – –

– – –

–

– – – –

–

– –

–

-40 to +120 -50 to +135 -40 to +120 -40 to +120 -40 to +120 -40 to +120 -5 to +60 -5 to +60 -5 to +60 -5 to +60 -20 to +60 -5 to +120 -25 to +150 -25 to +150 -25 to +150 -5 to +120 -5 to +120 -5 to +60 -5 to +60 -5 to +60 -5 to +60 -5 to +60 Very high Very high Very high Very high Very high Very high High High High High High High Very high Medium High High High Pliable Pliable Pliable Medium Medium Medium Very high Medium High High High Low Low Low Medium Medium Enhanced Standard Standard Standard Standard – – – – – – – – – – –

– –

– – –

– –

– – –

– – – – – – – – –

–

– – – – – – –

–

– – – – – –

– – – – –

– – – –

–

ADAPTAFLEX® FLEXIBLE NON-METALLIC CONDUIT SYSTEMS

— PEEK hi-spec flexible conduit system Type “PK”

A unique new range of very high performance non-metallic flexible conduits, providing excellent chemical resistance and superior mechanical properties, often under extreme temperatures.

— 01 PK Tyoe A fitting fitting – fixed external male thread /

Features • Manufactured from PEEK specialist polymer • Extreme temperature range -60°C to +260°C • Lowest smoke and toxicity of any thermoplastic • UL94 V0 flammability rating • Superior mechanical strength allied to light weight • London Underground (LUL) approved • Material is FDA approved

For over 40 years Adaptaflex has been manufacturing flexible conduit systems in the UK, and is now a market-leading supplier in its field. This new product range demonstrates the continuing market-led development policy. Application PK conduits are manufactured from the specialist polymer PEEK, which can be used in the most demanding applications, where excellent mechanical, thermal and chemical properties are required, often in extreme temperatures. PEEK conduits are ideal for applications such as offshore oil & gas, nuclear, marine, military, petrochemical, heat treatment, aerospace and railways.

Polyetherketone Type PK conduit

• Uncovered and braided versions • EMI screening in braided versions

Benefits • Excellent chemical, thermal and mechanical properties • Radiation resistant (2000 Mrads) • Zero halogen, nitrogen, sulphur and phosphorus • Ideal for applications where weight is a consideration

PEEK conduits are used with Type PK or Type PBF brass nickel plated fittings.

• Abrasion resistance • Very low heat release

— 01

NON-METALLIC CONDUIT SYSTEMS - HI-SPEC TYPE PK CONDUITS AND FITTINGS

— Abrasion Resistant and EMI screening non-metallic conduit systems Type PKTC & PKSS - Hi-Spec conduits

— Type PKTC - Hi-Spec

High specification, high EMI screening conduit / Materials: Polyetherketone conduit, tinned copper overbraid

Nominal conduit size (mm)

NW conduit size (mm)

Outside diameter (mm)

Inside diameter (mm)

Min. bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

PKFSTC13/BL/25M PKFSTC16/BL/25M PKFSTC21/BL/25M PKCSTC28/BL/25M PKCSTC34/BL/25M

13 16 21 28 34

10 13 17 23 29

Fine Fine Fine

14.1 17.2 23.6 30.0 36.0

10.0 11.7 16.6 21.7 27.7

35 45 60 65 80

25 25 25 25 25

Coarse Coarse

If interested in different coil lengths, do not hesitate to inquire

Approvals

IP rating

Appropriate fitting

Temperature range

UV resistance

For use with: Hi-Spec Type A & B

Static applications: -60oC to +260o C Moving applications: -45oC to +260o C Flexibility & fatigue life High flexibility – High fatigue life Fire performance & EMI screen Self extinguishing Halogen free

Very high

IP66 IP67

Hi-Spec Type A & B Hi-Spec Type A & B

— Type PKSS - Hi-Spec

High specification, standard EMI screening conduit / Materials: Polyetherketone conduit, stainless steel overbraid

Nominal conduit size (mm)

NW conduit size (mm)

Outside diameter (mm)

Inside diameter (mm)

Min. bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

PKFSSS13/BL/25M PKFSSS16/BL/50M PKFSSS21/BL/50M PKCSSS28/BL/50M PKCSSS34/BL/25M

13 16 21 28 34

10 13 17 23 29

Fine Fine Fine

14.1 17.2 23.6 30.0 36.0

10.0 11.7 16.6 21.7 27.7

45 55 70 85

25 50 50 50 25

Coarse Coarse

100

If interested in different coil lengths, do not hesitate to inquire

Approvals

IP rating

Appropriate fitting

Temperature range

UV resistance

For use with: Hi-Spec Type A & B

Very high

IP66 IP67

Hi-Spec Type A & B Hi-Spec Type A & B

— Abrasion Resistant and EMI screening non-metallic conduit systems Type PRTC & PRSS - Hi-Spec conduits

— Type PRTC - Hi-Spec

High specification, high EMI screening conduit / Materials: Polyetherketone conduit, tinned copper overbraid

Nominal conduit size (mm)

NW conduit size (mm)

Outside diameter (mm)

Inside diameter (mm)

Min. bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

PRFSTC16/BL/50M PRFSTC21/BL/50M PRCSTC28/BL/50M PRCSTC34/BL/50M PRCSTC42/BL/25M PRCSTC54/BL/25M

16 21 28 34 42 54

13 17 23 29 36 48

Fine Fine

17.2 23.6 30.0 36.0 43.5 56.5

11.7 16.6 21.7 27.7 35.1 46.6

35 45 50 60 65 75

50 50 50 50 25 25

Coarse Coarse Coarse Coarse

If interested in different coil lengths, do not hesitate to inquire

Approvals

IP rating

Appropriate fitting

Temperature range

UV resistance

For use with: Hi-Spec Type A & B

Static applications: -40oC to +120o C Moving applications: -5oC to +120o C Flexibility & fatigue life High flexibility – Medium fatigue life Fire performance & EMI screen Self extinguishing

Very high

IP66 IP67

Hi-Spec Type A & B Hi-Spec Type A & B

— Type PRSS - Hi-Spec

High specification, standard EMI screening conduit / Materials: Polyetherketone conduit, stainless steel overbraid

Nominal conduit size (mm)

NW conduit size (mm)

Outside diameter (mm)

Inside diameter (mm)

Min. bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

PRFSSS16/BL/50M PRFSSS21/BL/50M PRCSSS28/BL/50M PRCSSS34/BL/50M

16 21 28 34 42 54

13 17 23 29 36 48

Fine Fine

17.2 23.6 30.0 36.0 43.5 56.5

11.7 16.6 21.7 27.7 35.1 46.6

35 45 55 70 85

50 50 50 50 25 25

Coarse Coarse Coarse Coarse

PRCSSS42/25M PRCSSS54/25M

110

If interested in different coil lengths, do not hesitate to inquire

Approvals

IP rating

Appropriate fitting

Temperature range

UV resistance

For use with: Hi-Spec Type A & B

Static applications: -40oC to +120o C Moving applications: -5oC to +120o C Flexibility & fatigue life High flexibility – Medium fatigue life Fire performance & EMI screen Self extinguishing

Very high

IP66 IP67

Hi-Spec Type A & B Hi-Spec Type A & B

NON-METALLIC CONDUIT SYSTEMS - PB TYPE A & B - HI-SPEC FITTINGS

— Non-metallic conduit systems Hi-Spec Fittings for overbraided PKTC, PKSS, PRTC & PRSS solutions

— PB Type A - Hi-Spec fitting

Straight fitting - Fixed external male thread / Materials: Nickel plated brass

Nominal conduit size (mm)

Metric thread

Part no.

PBF13/M16/A PBF16/M16/A PBF21/M20/A PBC28/M25/A PBC34/M32/A PBC42/M40/A

13 16 21 28 34 42

M16 M16 M20 M25 M32 M40

For insertion into knockouts using a locknut

Approvals

IP rating

Appropriate fitting

Temperature range

Static applications: -60oC to +260o C Moving applications: -45oC to +250o C

For use with: Hi-Spec Type PKTC / PKSS / PRTC / PRSS

IP66 IP67

Fire performance & EMI screen

Yes Yes

— PB Type B - Hi-Spec fitting

Straight fitting - Swivel external male thread / Materials: Nickel plated brass

Nominal dimensions (mm) Outer Ø Length

Nominal conduit size (mm)

Metric thread

Part no.

PBF13/M16/B PBF16/M16/B PBF21/M20/B PBC28/M25/B PBC34/M32/B PBC42/M40/B PBC54/M50/B

13 16 21 28 34 42 54

30.5 33.0 39.0 49.0 55.0 77.0 90.0

50.0 57.1 59.1 70.0 75.0 90.0 92.0

M16 M16 M20 M25 M32 M40 M50

For insertion into threaded entries & knockouts

Approvals

IP rating

Appropriate fitting

Temperature range

Static applications: -60oC to +260o C Moving applications: -45oC to +260o C

For use with: Hi-Spec Type PKTC / PKSS / PRTC / PRSS

IP66 IP67

Fire performance & EMI screen

Yes Yes

ADAPTAFLEX® FLEXIBLE NON-METALLIC CONDUIT SYSTEMS

— PEEK hi-spec non-metallic conduit systems Type PK conduits and fittings

— Polyetherketone Type PK conduit

High specification conduit / Materials: Polyetherketone / Colour: Black (BL) only

Nominal conduit size (mm)

NW conduit size (mm)

Outside diameter (mm)

Inside diameter (mm)

Min. bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

PKFS13/BL/50M PKFS16/BL/50M PKFS21/BL/50M PKCS28/BL/50M PKCS34/BL/50M

13 16 21 28 34

10 13 17 23 29

Fine Fine Fine

13.2 16.3 21.2 28.4 34.3

10.0 11.7 16.6 21.7 27.7

35 45 60 65 80

50 50 50 50 50

Coarse Coarse

If interested in different coil lengths, do not hesitate to inquire

Approvals

IP rating

Appropriate fitting

Temperature range UV resistance

For use with: Peek Type A

Static applications: -60oC to +260o C Moving applications: -45oC to +260o C Flexibility & fatigue life Medium flexibility – Medium fatigue life Fire performance & EMI screen

Very high

IP66

Peek Type A; ATS fittings can be used to ATS operating temperature Peek Type A; ATS fittings can be used to ATS operating temperatures

IP67

Self extinguishing Halogen free

IP68

ATS fittings can be used to ATS operating temperatures ATS fittings can be used to ATS operating temperatures

IP69

— PK Type A fitting

Straight fitting - Fixed external male thread / Materials: Nickel plated brass & silicone

Nominal conduit size (mm)

Metric thread

Part no.

PK13/M16/A PK16/M16/A PK21/M20/A PK28/M25/A PK34/M32/A

13 16 21 28 34

M16 M16 M20 M25 M32

For insertion into knockouts using a locknut. Locknut supplied separately

Approvals

IP rating

Appropriate fitting

Temperature range UV resistance

For use with: Peek Type PK

Static applications: -60oC to +260o C Moving applications: -45oC to +260o C

Very high

IP66 IP67

Peek Type A Peek Type A

Fire performance & EMI screen

NON-METALLIC CONDUIT SYSTEMS - POLYPROPYLENE TYPE PP & PPA

— Polypropylene non-metallic conduit systems Type PP & conduit & Type PPA fitting

The efficient non-metallic flexible conduits, manufactured from Polypropylene, providing excellent weather and chemical resistance, being the solution against inorganic acids, polyhydric alcohols, neutral and basic salts.

— Polypropylene Type PP conduit

Medium weight conduit / Materials: Polypropylene / Colour: Black (BL) only

Nominal conduit size (mm)

NW conduit size (mm)

Outside diameter (mm)

Inside diameter (mm)

Min. bend radius (mm)

Reel length (m)

Part no.

PPFM13/BL/50M PPFM16/BL/50M PPFM21/BL/50M PPFM28/BL/50M PPFM34/BL/25M

13 16 21 28 34

10 13 17 23 29

13.0 15.8 21.2 28.5 34.5

9.8

25 35 40 60 50

50 50 50 50 25

12.1 16.8 23.1 29.1

If interested in different coil lengths, do not hesitate to inquire

Approvals

IP rating

Appropriate fitting

Temperature range UV resistance

For use with: Polypropylene Type PPA

Static applications: -20oC to +90o C Moving applications: -5oC to +105o C Flexibility & fatigue life High flexibility - Medium fatigue life

Medium

IP66

Polypropylene Type PPA

— Polypropylene Type PPA fitting

Straight fitting - Fixed external male thread / Materials: Polypropylene / Colour: Black (BL) only

Nominal conduit size (mm)

Metric thread

Part no.

AL13/M16/PPA/BL AL16/M16/PPA/BL AL21/M20/PPA/BL AL28/M25/PPA/BL AL34/M32/PPA/BL

13 16 21 28 34

M16 M16 M20 M25 M32

For insertion into knockouts using locknuts. Locknuts supplied To order quote part number & body colour, e.g. AL21/M20/PPA/BL

Approvals

IP rating

Appropriate conduit

Temperature range

For use with: Polypropylene Type PP

Static applications: -20oC to +90o C Moving applications: -5oC to +105o C Fitting characteristics

IP66

Yes

ADAPTAFLEX® FLEXIBLE NON-METALLIC CONDUIT SYSTEMS

— Modified Polyamide 12 non-metallic conduit systems Type PF conduits

Manufactured from the PA12, PF conduit system provides low fire hazard performance offering a solution for Construction, Transport and Rail infrastructures and Automation.

— Type PF - H

Heavyweight conduit / Materials: Modified polyamide 12 / Colour: Black (BL) only

Nominal conduit size (mm)

NW conduit size

Outside diameter (mm)

Inside diameter (mm)

Minimum bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

PFFH13/BL/50M* PFFH16/BL/50M PFCH21/BL/50M PFCH28/BL/50M PFCH34/BL/50M PFCH42/BL/25M PFCH54/BL/25M

13 16 21 28 34 42 54

10 13 17 23 29 36 48

Fine Fine

13.0 15.8 21.2 28.5 34.5 42.5 54.5

9.7

40 45 50 60 70 75 85

50 50 50 50 25 25 25

11.5 15.3 21.5 27.5 35.3 46.4

Coarse Coarse Coarse Coarse Coarse

If interested in different coil lengths, do not hesitate to inquire *These parts are not covered by the UR certification

Approvals

IP rating

Appropriate fitting

Temperature range UV resistance

Static applications: -50oC to +110o C Moving applications: -45oC to +120o C

Very high

For use with: PC / ATS / Adaptalok AL / Adaptaseal / Adaptaring

IP40 IP66

Flexibility & fatigue life

Adaptaring

PC, ATS, Adaptalok AL, Adaptaseal

High flexibility – High fatigue life Fire performance & EMI screen

IP67 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal IP68 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal IP69 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal

Self extinguishing

Halogen free

EN45545-2 HL2 - R22 & R23

— Type PF - S

Standard weight conduit / Materials: Modified polyamide 12 / Colour: Black (BL) only

Nominal conduit size (mm)

NW conduit size

Outside diameter (mm)

Inside diameter (mm)

Minimum bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

PFFS10/BL/50M* PFFS13/BL/50M* PFFS16/BL/50M PFFS21/BL/50M PFCS28/BL/50M PFCS34/BL/50M PFCS42/BL/25M PFCS54/BL/25M

10 13 16 21 28 34 42 54

7.5 10 13 17 23 29 36

Fine Fine Fine Fine

10.0 13.1 15.9 21.2 28.4 34.5 42.7 54.3

6.2 9.8

20 30 35 40 50 60 65 75

50 50 50 50 50 50 25 25

11.5 16.6 21.7 27.5 35.5 46.2

Coarse Coarse Coarse Coarse

If interested in different coil lengths, do not hesitate to inquire *These parts are not covered by the UR certification

Approvals

IP rating

Appropriate fitting

Temperature range UV resistance

Static applications: -50oC to +110o C Moving applications: -45oC to +120o C

Very high

For use with: PC / ATS / Adaptalok AL / Adaptaseal / Adaptaring

IP40 IP66

Flexibility & fatigue life

Adaptaring

PC, ATS, Adaptalok AL, Adaptaseal

Very high flexibility - Very high fatigue life

IP67 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal IP68 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal IP69 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal

Fire performance & EMI screen

Self extinguishing

Halogen free

EN45545-2 HL2 - R22 & R23

NON-METALLIC CONDUIT SYSTEMS - MODIFIED POLYAMIDES AND POLYESTER

— Modified Polyamide 6 and Polyester non-metallic conduit systems Type PR & CP conduits

PR conduit systems provide enhanced fire performance, making a suitable solution for Construction, Transport and Rail Infrastructures. CP conduit systems can work at extreme temperature yet assuring a high flexibility.

— Type PR

Standard weight conduit / Materials: Modified polyamide (nylon) 6 / Colour: Black (BL) only

Nominal conduit size (mm)

NW conduit size (mm)

Outside diameter (mm)

Inside diameter (mm)

Minimum bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

PRFS13/BL/50M PRFS16/BL/50M PRFS21/BL/50M PRCS21/BL/50M PRCS28/BL/50M PRCS34/BL/50M PRCS42/BL/25M PRCS54/BL/25M

10 13 16 21 28 34 42 54

7.5 10 13 17 23 29 36

Fine Fine Fine Fine

10.0 13.0 15.8 21.2 28.5 34.5 42.5 54.5

6.2 9.9

20 30 35 40 50 60 65 75

50 50 50 50 50 50 25 25

11.7 16.6 21.7 27.7 35.5 46.6

Coarse Coarse Coarse Coarse

If interested in different coil lengths, do not hesitate to inquire

Approvals

IP rating

Appropriate fitting

Temperature range UV resistance

Static applications: -40oC to +120o C Moving applications: -5oC to +120o C

Very high

For use with: PC / ATS / Adaptalok AL / Adaptaseal / Adaptaring

IP40 IP66

Flexibility & fatigue life

Adaptaring

PC, ATS, Adaptalok AL, Adaptaseal

High flexibility - Medium fatigue life Fire performance & EMI screen

IP67 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal IP68 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal IP69 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal

Self extinguishing

Halogen free

EN45545-2 HL3 - R22 & R23

— Type CP

Medium weight conduit / Materials: Polyester / Colour: Black (BL) only

Nominal conduit size (mm)

NW conduit size (mm)

Outside diameter (mm)

Inside diameter (mm)

Minimum bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

CPFM13/BL/50M CPFM16/BL/50M CPFM21/BL/50M CPCM28/BL/50M CPCM34/BL/50M CPCM42/BL/25M CPCM54/BL/25M

13 16 21 28 34 42 54

10 13 17 23 29 36 48

Fine Fine Fine

13.0 15.8 21.2 28.5 34.5 42.5 54.5

9.5

25 30 35 45 55 60 70

50 50 50 50 50 25 25

11.3 16.0 21.3 27.2 34.2 46.0

Coarse Coarse Coarse Coarse

If interested in different coil lengths, do not hesitate to inquire

Approvals

IP rating

Appropriate fitting

Temperature range UV resistance

Static applications: -50oC to +135o C Moving applications: -25oC to +150o C

Very high

For use with: PC / ATS / Adaptalok AL / Adaptaseal

IP66 IP67 IP68 IP69

Flexibility & fatigue life

PC, Adaptalok AL, Adaptaseal

PC, Adaptalok AL + ALS Seal, Adaptaseal PC, Adaptalok AL + ALS Seal, Adaptaseal PC, Adaptalok AL + ALS Seal, Adaptaseal

Very high flexibility – Very high fatigue life

Fire performance & EMI screen

Self extinguishing Halogen free

EN45545-2 HL2 - R22 & R23

ADAPTAFLEX® FLEXIBLE NON-METALLIC CONDUIT SYSTEMS

— Polyamide 6 Heavyweight non-metallic conduit systems Type PA - H conduit

PA conduit systems, manufactured from the versatile PA6, provide an efficient solution to applications where flexibility and durability is required, together with the tough property of the polyamide. Ideal for general purpose applications: lighting systems / industrial commercial wiring, public buildings, machine tools and marine.

— Type PA - H

Heavyweight conduit / Materials: Polyamide (nylon) 6 / Colour: Black (BL), Grey (GR)

Nominal conduit size (mm)

NW conduit size

Outside diameter (mm)

Inside diameter (mm)

Minimum bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

PAFH13/BL/50M* PAFH16/BL/50M PACH21/BL/50M PACH28/BL/50M PACH34/BL/25M PACH42/BL/25M

13 16 21 28 34 42 54

10 13 17 23 29 36 48

Fine Fine

13.0 15.8 21.2 28.5 34.5 42.5 54.5

9.0

35 45 60 70 75 90 95

50 50 50 50 50 25

11.3 14.5 21.3 26.8 34.6 46.0

Coarse Coarse Coarse Coarse

PACH54/BL/25M 25 For grey color version state "GR" instead of "BL" in Part no. If interested in different coil lengths, do not hesitate to inquire *These parts are not covered by the UR certification Coarse

Approvals

IP rating

Appropriate fitting

Temperature range UV resistance

Static applications: -40oC to +120o C Moving applications: -5oC to +120o C

Very high

For use with: PC / ATS / Adaptalok AL / Adaptaseal / Adaptaring

IP40 IP66

Flexibility & fatigue life

Adaptaring

PC, ATS, Adaptalok AL, Adaptaseal

High flexibility – High fatigue life Fire performance & EMI screen

IP67 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal IP68 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal

Self extinguishing Halogen free

NON-METALLIC CONDUIT SYSTEMS - TYPE PA-H AND PA-S

— Polyamide 6 Standard Weight non-metallic conduit systems Type PA - S conduit

— Type PA - S

Standard weight conduit / Materials: Polyamide (nylon) 6 / Colour: Black (BL), Grey (GR)

Nominal conduit size (mm)

NW conduit size

Outside diameter (mm)

Inside diameter (mm)

Minimum bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

PAFS10/BL/50M* PAFS13/BL/50M* PAFS16/BL/50M PAFS21/BL/50M PAFS28/BL/50M PACS28/BL/50M PAFS34/BL/50M PACS34/BL/50M PACS42/BL/25M PACS48/BL/25M PACS54/BL/25M PACS80/BL/10M PACS106/BL/10M

10 13 16 21 28 28 34 34 42 48 54 80

7.5 10 13 17 23 23 29 29 36 42 48 70 95

Fine Fine Fine Fine Fine

10.0 13.0 15.8 21.2 28.5 28.5 34.5 34.5 42.5 48.2 54.5 79.3

6.5 9.6

15 25 35 45 50 50 60 60 65 70 75

50 50 50 50 50 50 50 50 25 25 25 10 10

11.8 16.5 22.6 21.7 28.8 27.7 35.2 40.9 46.5 67.0 91.5

Coarse

Fine

Coarse Coarse Coarse Coarse Coarse Coarse

160 210

106

106.0

Approvals

IP rating

Appropriate fitting

Temperature range UV resistance

Static applications: -40oC to +120o C Moving applications: -25oC to +150o C

Very high

For use with: PC / ATS / Adaptalok AL / Adaptaseal / Adaptaring

IP40 IP65 IP66

Flexibility & fatigue life

Adaptaring & Jumbo

Adaptalok AL Jumbo + SK Seal PC, ATS, Adaptalok AL, Adaptaseal

High flexibility – High fatigue life Fire performance & EMI screen

IP67 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal IP68 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal IP69 PC, ATS, Adaptalok AL + ALS Seal, Adaptaseal

Self extinguishing

Halogen free

ADAPTAFLEX® FLEXIBLE NON-METALLIC CONDUIT SYSTEMS

— Polyamide 6 Slit non-metallic conduit systems Type PAL & PA-Slit conduits

— Type PAL conduit

Lightweight conduit / Materials: Polyamide (nylon) 6 / Colour: Black (BL), Grey (GR)

Nominal conduit size (mm)

NW conduit size (mm)

Outside diameter (mm)

Inside diameter (mm)

Min. bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

PAFL13/BL/50M PAFL16/BL/50M PAFL21/BL/50M PACL28/BL/50M PACL34/BL/50M PACL42/BL/50M PACL54 /BL/50M

13 16 21 28 34 42 54

10 13 17 23 29 36 48

Fine Fine Fine

13.0 15.8 21.2 28.5 34.5 42.5 54.5

10.0 11.9 16.8 22.2 27.9 35.2 46.9

25 35 45 50 60 65 75

50 50 50 50 50 50 50

Coarse Coarse Coarse Coarse

To order quote part number, colour & reel length, e.g. PAFL10/BL/50M For grey color version state "GR" instead of "BL" in Part no.

Approvals

IP rating

Appropriate fitting

Temperature range UV resistance

Static applications: -40oC to +120o C Moving applications: -5oC to +120o C

Very high

For use with: ATS / Adaptalok AL / Adaptaseal / Adaptaring

IP40 IP66 IP67 IP68

Flexibility & fatigue life

Adaptaring & Jumbo

ATS, Adaptalok AL, Adaptaseal

High flexibility – High fatigue life Fire performance & EMI screen

ATS, Adaptalok AL + ALS Seal, Adaptaseal ATS, Adaptalok AL + ALS Seal, Adaptaseal

Self extinguishing Halogen free

— Type PA-Slit

Slit conduit / Materials: Polyamide (nylon) 6 / Colour: Black (BL) only

Nominal conduit size (mm)

NW conduit size

Outside diameter (mm)

Inside diameter (mm)

Minimum bend radius (mm)

Reel length (m)

Conduit pitch

Part no.

PAFL13-S/BL/50M PAFL16-S/BL/50M PAFL21-S/BL/50M PACL28-S/BL/50M PACL34-S/BL/50M PACL42-S/BL/25M PACL54-S/BL/25M

13 16 21 28 34 42 54

10 13 17 23 29 36 48

Fine Fine Fine

13.0 15.8 21.2 28.5 34.5 42.5 54.5

10.0 11.9 16.8 22.2 27.9 35.2 46.9

25 35 45 50 60 65 75

50 50 50 50 50 25 25

Coarse Coarse Coarse Coarse

If interested in different coil lengths, do not hesitate to inquire

Approvals

IP rating

Appropriate fitting

Temperature range UV resistance

Static applications: -40oC to +120o C Moving applications: -5oC to +120o C Flexibility & fatigue life High flexibility – High fatigue life Fire performance & EMI screen Self extinguishing Halogen free

Very high

N/A

ADAPTAFLEX® FLEXIBLE NON-METALLIC CONDUIT SYSTEMS

— Corrosion-resistant composite PC fittings Introduction

Range overview – Corrosion-resistant composite fittings for light rail and applications in exposed areas.

Offering reduced weight, enhanced strength and providing a smooth, unrestricted internal bore in demanding applications. Typical applications: • Areas of potential high impact • Train bogies • Areas where additional mechanical need to protect against damage • Rail infrastructure • Trackside • Machinery and equipment Features: • PCC – Coarse pitch conduit • PCF – Fine pitch conduit • Smooth through bore • High strength and high impact resistance • Full swivel function on elbow fittings • Lightweight • For insertion into threaded entries

— 01 Type PCC/PCF – CS90 – 90° elbow fitting – swivel external male thread — 02 Type PCC/PCF – S45 – composite 45° elbow fitting – swivel external male thread

Many of our conduit systems have industry recognised approvals including British Kitemark, CE Approval & UL amongst others.

and knockouts using a locknut. Locknut supplied separately

— 01

— 02

NON-METALLIC CONDUIT SYSTEMS - PC COMPOSITE

— Non-metallic conduit systems PC - Type A fittings

— PC Type A fitting

Straight fitting - Fixed external male thread / Materials: Nickel plated brass, neoprene seals

Nominal dimensions (mm)

Nominal conduit size (mm)

Metric thread

Part no.

Outer Ø

Length

Standard thread length (12mm) PCF13/M16/A*

13 16 21 28 34 42 54 13 16 21 28 34 42 54

22.0 25.4 30.0 38.0 44.5 57.0 70.0 22.0 25.4 30.0 38.0 44.5 57.0 70.0

35.5 37.5 37.5 45.5 48.0 48.0 50.0 35.5 37.5 37.5 45.5 48.0 48.0 50.0

M16 M16 M20 M25 M32 M40 M50

PCF16/M16/A PCF21/M20/A PCC28/M25/A PCC34/M32/A PCC42/M40/A PCC54/M50/A

Short thread length (8mm) PCF13/M16S/A*

M16S M16S M20S M25S M32S M40S M50S

PCF16/M16S/A PCF21/M20S/A PCC28/M25S/A PCC34/M32S/A PCC42/M40S/A PCC54/M50S/A

For insertion into threaded entries and knockouts using a locknut. Locknut supplied separately *These parts are not covered by the UR certification

Approvals

IP rating

Appropriate conduit

Temperature range

For use with: Type PA / CP / PR / PF

Static applications: -50oC to +120o C Moving applications: -45oC to +120o C

IP66 IP67 IP68 IP69

Yes Yes

Yes (4 bar 30mins)

Yes

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