SACE Emax 2 UL [EL]

Ed. 2021

— TECHNICAL CATALOG SACE Emax 2

Low voltage power circuit breakers ANSI C37 / UL 1066 / CSA standards

— SACE Emax 2 UL Consultation guide

Chapter 1 Main characteristics Overview of the SACE Emax 2 family, distinctive features of the series, product conformity and service. Chapter 2 The ranges Electrical characteristics of auto- matic circuit breakers, switch discon- nectors and derived versions.

Chapter 6 Accessories

Accessories for SACE Emax 2 circuit breakers (signaling, control, inter- locks, etc..) and for Ekip protection trip units (connectivity, measure- ments, protection, etc).

Chapter 7 Installation

Installation and circuit breaker per- formance in switchgear, installation environment, degree of protection and limiting curves.

Chapter 3 Protection trip units

Chapter 8 Overall dimensions

Latest generation Ekip protection trip units for power distribution and generation.

Overall dimensions for fixed circuit breakers, withdrawable circuit break- ers and accessories.

Chapter 4 Software functions New generation of functionalities ready for every type of system and simple to use.

Chapter 9 Wiring diagrams Circuit-breaker and accessories wir- ing diagrams.

Chapter 5 Supervision and connectivity

Chapter 10 Ordering codes Ordering codes with configuration examples.

Supervision, Energy Management and complete integration in the sys- tems with the possibility of commu- nicating with several protocols and energy management via cloud.

MA I N CHAR ACTER I ST I CS

— SACE Emax 2 UL Index

THE R ANGES

PROTECT ION TR I P UN I TS

SOFTWARE FUNCT IONS

SUPERV I S ION AND CONNECT I V I TY

ACCESSOR I ES

I NSTALLAT ION

OVERALL DIMENS IONS

WI R I NG DI AGRAMS

ORDER I NG CODES

MA IN CHAR ACTER I ST I CS

1/1

— Main characteristics

1/ 2

Overview of the SACE Emax 2 family

1/ 3

Distinctive features

1/ 3

Performance

1/ 4

Control

1/ 4

Connectivity

1/ 6

Ease of use

1/ 8

Product conformity

1/ 8

Approvals and certifications

1/ 9

Quality and Sustainability

ABB Low Voltage Product Service

1/ 10

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— Overview of the SACE Emax 2 family SACE Emax 2, a further leap forward

The world of the electrical power distribution changes fast and major new trends such as energy efficiency, connectivity and smart grids are now crowding onto the stage. These trends lead to new customer and application demands. In order to meet these demands, ABB has further improved SACE Emax 2. SACE Emax 2 air circuit breaker is now a multifunctional platform able to manage the next generation of electrical plants such as microg- rids, evolving into a true Power Manager. SACE Emax 2 is the first air circuit breaker that meets new grid requirements.

It enables a direct communication to the new en- ergy management cloud-computing platform ABB Ability™ Energy and Asset Manager. The smart and plug & play architecture makes SACE Emax 2 easy to use, cutting-edge connectivity ca- pabilities creates a circuit breaker that is able to evolve during its lifecycle. Thanks to the ABB Ability Marketplace TM offering and the full portfolio of commissioning tools, it is possible to enhance the device, even when installed. SACE Emax 2 sets a new circuit breaker benchmark for the needs of today and tomorrow.

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— Distinctive features

The evolution of SACE Emax 2 from circuit breaker to Power Manager continues, embedding more and more functionalities to become the all-in-one solution to help manage "low-voltage distribution systems".

Performance The SACE Emax 2 range is made up of 4 sizes: E1.2, E2.2, E4.2 and E6.2 up to 6000A, which enable switchgear of compact dimensions and high rat- ings to be built with busbars of reduced length and cross-section. The protection trip units, auxiliary connections and main accessories are the same throughout the range to simplify design and installation. Furthermore, the sizes from E2.2 to E6.2 have the same height and depth. The rating levels are updated and standardized throughout the sizes to meet the demands and needs of today’s installations, from 42kA to 150kA, and to standardize switchgear projects. High short-time currents, together with the effi- ciency of the protection functions, to provide com- plete selectivity in all situations. Accurate design and choice of materials enable op- timization of the overall dimensions of the circuit breaker. In this way switchgear of compact dimen- sions can be built to help deliver outstanding sav- ings at the same performance.

Furthermore it can be ordered with a triple marking label, IEC, UL and CCC. SACE Emax 2 air circuit breakers are certified for Class 1 active energy measurement in compliance with the IEC61557-12 standard. This permits it to satisfy highly demanding requirements of energy efficiency and to perfectly fit into SCADA systems thanks to a current detection proximal to 0. Achieving maximum efficiency of an electrical in- stallation requires intelligent management of power supplies and energy use. For this reason, the new technologies used in SACE Emax 2 circuit breakers allow the productivity and reliability of in- stallations to be optimized, and at the same time, power consumption to be reduced while fully re- specting the environment. New advanced functionalities, together with Pro- tection trip units and Communication and system devices contribute to make SACE Emax 2 the circuit breaker that maximizes efficiency in all low-voltage electrical installation.

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— Distinctive features

Connectivity SACE Emax 2 circuit breakers can be into all auto- mation and energy management systems to help improve productivity, energy consumption and re- mote service. All circuit breakers can be equipped with communi- cation units for use with Modbus, Profibus, and De- viceNet™ protocols as well as the modern Modbus TCP, Profinet, EtherNet/IP™. The cartridge-type modules can be easily installed directly on the termi- nal box, even at a later date. Furthermore, the integrated IEC61850 communica- tion module enables connection to automation sys- tems widely used in medium voltage power distri- bution to create intelligent networks (Smart Grids). All circuit breaker settings and functions are also accessible via Bluetooth, using EPiC mobile app. This remote connection allows a safer interaction with the device mitigating the risk of arc flash acci- dents. Furthermore with an easy connection thanks to Ekip Com Hub module, SACE Emax 2 can be inte- grated in ABB Ability™ Energy and Asset Manager, exploiting all the capabilities of a cloud computing platform such as predictive maintenance, analysis and report download.

Control SACE Emax 2 circuit breaker is the first single de- vice ready to manage all the dynamics of a low-volt- age electrical installation. Managing loads in almost any condition is now pos- sible thanks to Advanced Functionalities such as: • Load shedding: fast load shedding to provide continuity for critical loads during black-outs. Typical scenario is when LV distribution is discon- nected from the grid (MV). • Power controller: patented algorithm to help re- duce the peak of power consumed, allowing sav- ings on electricity bills. Managing different power sources and connecting them to main grid is also crucial, so that service continuity is maximized. • Embedded ATS functions: an automatic transfer switch system is used in applications where con- tinuity is essential and where there are multi source supplies. • Synchrocheck logics: Synchronization of voltage and frequency to allow plant reconnection to the Utility. SACE Emax 2 is able to act as a controller of Main grid condition, disconnecting a plant when necessary and adapting protection to on- grid or off-grid conditions. • Adaptive protection: Network changes recogni- tion and automatic set of thresholds to provide protection and coordination in on-grid and off- grid conditions.

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SACE EMAX 2 NEW LOW VOLTAGE POWER C I RCUI T BRE AKERS TO ANS I C37 / UL 1066 / CSA STANDARDS

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— Distinctive features

Ease of use The entire range is available in fixed and with- drawable versions, with double insulation between the front of the switchgear and the live parts to help ensure safe operation. The circuit breakers can be powered from the top or bottom terminal con- nections. All essential information is available in the central area of the front shield and helps enable im- mediate identification of the status of the circuit breaker: open, closed, ready to close, charged and discharged springs. Maintenance is intended to be simple and safe. Thanks to the new front cover design, the main ac- cessories can be installed without completely re- moving the front cover. The withdrawable circuit breaker is inserted and re- moved via dedicated guide rails that simplify move- ment. The correct movement from racked-in, test isolated, to racked-out position is provided by a lock in each position. As a further expectation of safety, the shutters of the fixed part can be locked from the front when the circuit breaker is removed.

The shutters of the upper terminals are indepen- dent of those of the lower terminals to facilitate checking and maintenance operations. The Ekip Touch protection trip units are equipped with a large color touch-screen display which helps enable safe and intuitive operation. Furthermore, the Ekip trip units can be accessed by means of smartphone, tablet or portable PC, thanks to en- hanced connectivity capabilities and a full portfolio of commissioning tools. The improved electronics allows updating of the circuit breaker while in ser- vice during operation. SACE Emax 2 is now able to evolve during the lifecy- cle thanks to dedicated software packages avail- able on the ABB Ability Marketplace TM . Upgrade and customize the circuit breaker has never been so easy. Thanks to the customization simplicity, com- munication modules installation ease and clear user interface, SACE Emax 2 is making the complex system ready for a new digital experience.

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— Key 1 Trademark and size of circuit- breaker 2 SACE Ekip protec- tion trip unit 3 Pushbutton for manual opening 4 Pushbutton for manual closing 5 Lever to manually charge closing springs 6 Electrical rating plate 7 Mechanical device to

signal circuit breaker open “O” and closed “I”

4 5 11 10

8 Signal for springs

charged or discharged 9 Mechanical signal- ling of overcurrent release tripped 10 Size and serial number 11 QR code

SACE Emax 2 is now equipped with a laser etched QR code located on the front of the circuit breaker allowing easy access to product data via smart- phone. By scanning the QR code directly from your smart- phone the user will have access to: 1. Product datasheet including full list of factory in- stalled accessories and relevant documentation 2. ABB Contact information. 3. Link to download ABB EPiC mobile app for moni- toring and commissioning.

In addition, ABB’s EPiC mobile app has been en- hanced with the ability to scan the QR code in order to provide a consistent user experience across the platform.

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— Product conformity

— The SACE Emax 2 circuit breakers and their accessories conform with ANSI C37.13, C37.16, C37.17 and C37.50 standards and are UL 1066 certified. The UL 1066 certification allows Emax 2 to be used in UL 1558 switchgear, UL 891 switchboards and CSA C22.2 no. 31 switchgear as- semblies. Approvals and certifications The SACE Emax 2 family also includes a range that conforms to the international IEC 60947, EN 60947 (harmonized in 30 CENELEC countries),

CEI EN 60947 and IEC 61000 Standards and com- plies with the following EC directives: • “Low Voltage Directives” (LVD) no. 2014/35/EU • “Electromagnetic Compatibility Directive” (EMC) no. 2014/30/EU. The IEC range is also certified by the Russian certi- fication body GOST (Russia Certificate of Confor- mity) and has achieved China CCC Certification (China Compulsory Certification). Certification of conformity with the above-men- tioned product Standards is carried out in compli- ance with the European EN 45011 Standard by the Italian certification body ACAE (Association for the Certification of Electrical Equipment),which is rec- ognized by the European organization LOVAG (Low Voltage Agreement Group), and by the Swedish In- tertek SEMKO certification organization Intertek Semko which is recognized by the international or- ganization IECEE.

The main versions of the devices are approved by the following shipping registers

Registro Italiano Navale (RINA): Italian

Det Norske Veritas (DNV): Norway

Lloyd’s Register of Shipping (LR): English

RussianMaritime Regiser of Shipping (RMRS): Russian

American Bureau Shipping (ABS): American

Nippon Kaiji Kyokai (NKK): Japan

Germanischer Lloyd (GL): Deutsch

For the types of certified circuit breakers, certi- fied ratings and corresponding validity, please contact ABB.

Bureau Veritas (BV): French

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— Quality and Sustainability: com- pany efficiency and integrated management systems. Quality, Sustainability and Customer Satis- faction have always been ABB SACE’s major commitment. The involvement of all company departments and organization of processes have led ABB to develop, implement and certify management systems in compliance with international standards: • ISO 9001 for quality management • IRIS for the quality of supplies in the railway sec- tor (International Railway Industry Standards) • ISO 14001 for environmental management • OHSAS 18001 for the management of the health and safety of employees in the workplace • SA 8000 for the management of social responsi- bility.

— The ABB SACE testing laboratory, accredited by ACCREDIA in compli- ance with the ISO/IEC 17025 Stan- dard, provides both ABB and exter- nal customers with a qualified service of performing certification tests on devices and electric equipment of low and medium voltage in accordance with the rel- evant product Standards. Thanks to the implementation of systems and their integration (Integrated Management System), ABB SACE, with a view to continuous improvement, has implemented processes with a focus on: • quality, preventing defects and faults along the entire supply chain • environment, reviewing production processes in terms of ecology and waste reduction, rationaliz- ing the consumption of raw materials and energy, preventing pollution, containing noise emissions and reducing the quantity of rejects in the pro- duction processes • health and safety of employees, offering a healthy and safe workplace in all of the various stages of work with a “zero accident objective” • social responsibility, providing the respect of hu- man rights and the absence of any discrimination throughout the supply chain, and offering a fa- vourable and transparent working atmosphere. A further commitment aimed at safeguarding the environment has been achieved by assessing prod- ucts’ life cycles (LCA, Life Cycle Assessment). This includes the assessment and improvement of the environmental performance of products from the engineering stage throughout their entire life cycle. The materials, processes and packaging used are chosen with a view to optimising the actual envi- ronmental impact of each product, including its en- ergy efficiency and recyclability.

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ABB’s technical assistance service offers solutions aimed at supporting the customer in all stages of the lifespan of the circuit breaker in service and covering the entire chain of value; ABB is present from the moment of selection to the end of the life of the product, thereby providing the investments of its customers. — ABB Low Voltage Product Service

Retrofitting kit Through continuous research targeted at the needs of the customer, ABB SACE Service has de- veloped innovative retrofitting kits in order to simplify and speed up installation of a new circuit breaker, updating the customer’s investment with the latest technology available and with very limited down times. The retrofitting kit between Emax2 and Emax is a retrofill solution: it is therefore possible to re- place the withdrawable version of Emax with an equivalent Emax2 model without changing the switchboard busbars, by simply re- moving the fixed part of Emax replacing it with a fixed part of Emax2 which has been suitably mod- ified with dedicated terminals.

ABB supplies annual updates regarding the evolu- tion of the circuit breaker ranges (Life Cycle Man- agement) and for each product it provides details of associated services and the level of support available, so that customers can chose the prod- ucts and spare parts best suited to their needs. ABB’s organisation offers services that include installation and commissioning, technical train- ing on the use and maintenance of products, the supply of original spare parts, corrective and pre- ventive maintenance, equipment diagnostics, modernisation of systems with upgrades and ret- rofitting kits, consultancy services and person- alised maintenance and service contracts. All this is supported by one of the most extensive global sales and service networks.

THE R ANGES

2/1

— The ranges

2/ 2

SACE Emax 2 power circuit breakers UL 1066

2/ 4

SACE Emax 2 switch disconnectors UL 1066

2/ 6

SACE Emax 2 power circuit breakers multi-standard version IEC 60947, UL1066 and CCC

2/ 8

SACE Emax 2 air switch disconnectors at 1500 V DC

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— SACE Emax 2 power circuit breakers UL 1066

Common data Rated maximum voltage

[V] 635 [V] 600 [kV] 2.2

Rated voltage

Test voltage (1min. 50/60 Hz)

Frequency

[Hz] 50 - 60

Number of poles

3 - 4

Version

Fixed (F) - Drawout (W)

SACE Emax 2 for UL1066

E1.2

Performance levels

B-A

N-A 800

S-A 250 400 800

Current

[A] 800 [A] 1200

1200

[A] [A] [A] [A]

1200

Neutral pole current-carrying capacity for 4 pole CBs

[%Iu] 100

100

Interrupting rating at rated maximum voltage

254 V 508 V 635 V

[kA] 42 [kA] 42 [kA] 42 [kA] 42 [ms] 40

50 50 42 50 40

65 65 42 50 40

Rated short time current

Trip times 3)

Break time with fault current < rated short time current Break time with fault current > rated short time current

[ms] 25

Overall dimensions

H - Fixed D - Fixed

[in/mm] 11.65 / 296 [in/mm] 7.20 / 183 [in/mm] 8.27 / 210 [in/mm] 11.02 / 280 [in/mm] 14.33 / 363.5 [in/mm] 11.06 / 281 [in/mm] 10.94 / 278 [in/mm] 13.70 / 348

W - Fixed 3p

W - Fixed 4p/4p full size

H - Draw out D - Draw out

W - Draw out 3p

W - Draw out 4p/4p full size Fixed 3p / 4p / 4p full size

Weights

[lbs/Kg] 30.9/35.3 lbs - 14/16 kg

Draw out 3p / 4p / 4p full size

[lbs/Kg] 90.4/102.5 lbs - 41/46.5 kg

1) Fixed version only 2) 3 poles and draw out only - Overall dimension as 4 poles full size 3) Total clearing time is the sum of breaking time and trip time

SACE Emax 2 for UL1066

E1.2

Anticipated mechanical life with regular ordinary maintenance prescribed by the manufacturer

[A] < 800

800

1200

[No. cycles x 1000] 20

Frequency

[Cycles/Hour] 60

Anticipated electrical life with regular ordinary maintenance prescribed by the manufacturer

508 V 635 V

[No. cycles x 1000] 8 [No. cycles x 1000] 8

8 8

6.5

Frequency

[Cycles/Hour] 30

THE R ANGES

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E2.2

E4.2

E6.2 H-A 4000 5000

B-A

N-A

S-A 800

H-A 800

V-A 250 400 800

S-A

H-A

V-A 800

V-A

1600

1600 2000

2500 3200

4000 5000

1200 1600 2000

1600 2000 2500 3200

3600 1)

6000 2)

1200 1600 2000

3600 1)

100

100 100 100

100

100 100 100 100 100

50-100

42 42 42 42 40

50 50 50 50 40

65 65 65 65 40

85 85 85 85 40

65 65 65 65 40

85 85 85 85 40

100 100 100 100

85 85 40

14.61/371 10.63/270 10.87/276 14.41/366 16.73/425 15.47/393 12.48/317 407/16.02

14.61/371 10.63/270 15.12/384 20.08/510 16.73/425 15.47/393 16.73/425 21.69/551

14.61/371 10.63/270 30.00/762

34.96/888 - 39.92/1014

16.73/425 15.47/393 31.61/803

36.57/929 - 42.09/1069

115/148 lbs - 52/67 Kg

Up to 2500A: 161/203 lbs - 73/92 kg 3200A: 201/256 lbs - 91/116 kg 3600A: 210 lbs - 95 kg Up to 2500A: 261/325 lbs - 118/147 kg 3200A: 300/377 lbs - 136/171 kg

314/360/406 lbs 142/163/184 kg

up to 1600A: 128/150 lbs - 58/68 Kg 2000A: 135/239lbs - 61/108kg

Up to 5000A: 486/554/620 lbs - 220/251/281 kg 6000A: 818 lbs - 371 Kg

E2.2

E4.2

E6.2 4000

< 1600

1600

2000

< 2500

2500

3200

3600

5000

6000

60 15 15 30

60 12 10 30

60 10

60 10 10 20

8 8

7 7

4 4

3 2

2 2

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— SACE Emax 2 switch disconnectors UL 1066

Common data Rated maximum voltage

[V] 635 [V] 600 [kV] 2.2

Rated voltage

Test voltage (1min. 50/60 Hz)

Frequency

[Hz] 50 - 60

Number of poles

3 - 4

Version

Fixed (F) - Drawout (W)

SACE Emax 2 for UL1066

E1.2

Performance levels

B-A

N-A 800

Current

[A] 800

[A] 1200

1200

[A] [A] [A] [A]

Neutral pole current-carrying capacity for 4 pole CBs

[%Iu] 100

100

Rated short time current

[kA] 42

50 1)

Overall dimensions

H - Fixed D - Fixed

[in/mm] 11.65 / 296 [in/mm] 7.20 / 183 [in/mm] 8.27 / 210 [in/mm] 11.02 / 280 [in/mm] 14.33 / 363.5 [in/mm] 11.06 / 281 [in/mm] 10.94 / 278 [in/mm] 13.70 / 348

W - Fixed 3p

W - Fixed 4p/4p full size

H - Draw out D - Draw out

W - Draw out 3p

W - Draw out 4p/4p full size

1) Rated short-time current is equal to 42kA at 635V 2) Fixed version only 3) 3 poles and draw out only - Overall dimension as 4 poles full size

SACE Emax 2 for UL1066

E1.2

Anticipated mechanical life with regular ordinary maintenance prescribed by the manufacturer

[A] 800

1200

[No. cycles x 1000]

Frequency

[Cycles/Hour] 60

Anticipated electrical life with regular ordinary maintenance prescribed by the manufacturer

[No. cycles x 1000] [No. cycles x 1000]

508 V

635 V

6.5

Frequency

[Cycles/Hour] 30

THE R ANGES

2/5

E2.2 N-A 1600 2000

E4.2

E6.2

S-A 800

V-A 800

S-A

H-A

V-A 800

L-A

2500 3200 3600

4000 5000 6000

1600 2000

1600 2000 2500 3200 3600

100

100 100

50-100

100

14.61/371 10.63/270 10.87/276 14.41/366 16.73/425 15.47/393 12.48/317 407/16.02

14.61/371 10.63/270 15.12/384 20.08/510 16.73/425 15.47/393 16.73/425 21.69/551

14.61/371 10.63/270 30.00/762

34.96/888 - 39.92/1014

16.73/425 15.47/393 31.61/803

36.57/929 - 42.09/1069

E2.2

E4.2

E6.2 4000

< 1600

1600

2000

< 2500

2500

3200

3600

5000

6000

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— SACE Emax 2 power circuit breakers multi-standard version IEC 60947, UL1066 and CCC

Common data Rated service voltage Ue Rated insulation voltage Ui

[V] 690

[V] 1000 Rated impulse withstand voltage Uimp [kV] 12 Frequency [Hz] 50 - 60 Number of poles 3- 4 Version

Fixed (F) - Drawout (W)

Isolation behaviour

IEC 60947-2

Standard

E2.2

Performance levels

B-A

N-A

S-A 800

H-A 800

V-A 400 800

Rated uninterrupted current Iu @ 40°C

[A] 1600

1600 2000

[A] [A] [A] [A]

1200 1600 2000

UL1066 Interrupting rating at rated maximum voltage

254 V 508 V 635 V

[kA] 42 [kA] 42 [kA] 42 [kA] 42 [kA] 42 [kA] 42 [kA] 42 [kA] 42 [kA] 42 [kA] 42 [kA] 42 [kA] 42

50 50 50 50 50 50 50 50 50 50 50 50

65 65 65 65 66 66 66 66 66 66 66 66

85 85 85 85 85 85 85 85 85 85 85 85

100 100

85 85

Rated short time current IEC 60947 Rated ultimate short-circuit breaking capacity Icu

400-415 V

100 100

440 V

500-525 V

85 85

690 V

Rated service short-circuit breaking capacity Ics

400-415 V

100 100

440 V

500-525 V

85 85

690 V

Overall dimensions

H - Fixed D - Fixed

[in/mm] 14.61/371 [in/mm] 10.63/270 [in/mm] 10.87/276 [in/mm] 14.41/366 [in/mm] 16.73/425 [in/mm] 15.47/393 [in/mm] 12.48/317 [in/mm] 407/16.02

W - Fixed 3p

W - Fixed 4p/4p full size

H - Draw out D - Draw out

W - Draw out 3p

W - Draw out 4p/4p full size Fixed 3p / 4p / 4p full size

Weights

[lbs/Kg] 115/148 lbs - 52/67 Kg

up to 1600A: 128/150 lbs - 58/68 Kg 2000A: 135/239lbs - 61/108kg

Draw out 3p / 4p / 4p full size

[lbs/Kg]

SACE Emax 2 for IEC 60947, UL1066 and CCC

E2.2

Anticipated mechanical life with regular ordinary maintenance prescribed by the manufacturer Anticipated electrical life with regular ordinary maintenance prescribed by the manufacturer

[Iu] < 1600

1600

2000

[No. cycles x 1000] 25

25 60 12 10 30

25 60 10

Frequency

[Oper./Hour] 60

440 V 690 V

[No. cycles x 1000] 15 [No. cycles x 1000] 15

Frequency

[Oper./Hour] 30

1) Fixed version only 2) 3 poles and draw out only - Overall dimension as 4 poles full size

THE R ANGES

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E4.2

E6.2

S-A

H-A

V-A 800

V-A

2500 3200

4000 5000

1600 2000 2500 3200

65 65 65 65 66 66 66 66 66 66 66 66

85 85 85 85 85 85 85 85 85 85 85 85

100 100 100 100 100 100 100 100 100 100 100 100

14.61/371 10.63/270 15.12/384 20.08/510 16.73/425 15.47/393 16.73/425 21.69/551

14.61/371 10.63/270 30.00/762

34.96/888 - 39.92/1014

16.73/425 15.47/393 31.61/803

36.57/929 - 42.09/1069

Up to 2500A: 161/203 lbs - 73/92 kg - 3200A: 201/256 lbs - 91/116 kg

314/360/406 lbs - 142/163/184 kg

Up to 2500A: 261/325 lbs - 118/147 kg 3200A: 300/377 lbs - 136/171 kg

486/554/620 lbs 220/251/281 kg

E4.2

E6.2 4000

< 2500

2500

3200

5000

20 60 10 10 20

20 60

12 60

8 8

7 7

4 4

3 2

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— SACE Emax 2 air switch disconnectors at 1500 V DC

The SACE Emax 2 MS/DC-E range of switch-discon - nectors covers 1500V DC installations in compliance with UL489B (for use with Photovoltaic systems) and UL489F (for use with Battery Power Supplies), with rated short-time current up to 100kA. Sharing the same dimension as the standard Emax 2, these compact switch-disconnectors allow UL switchgear and inverters manufacturers to opti - mize their footprint.

Thanks to the factory-fitted shorting busbar (jumper) kits, all four poles can be connected in se - ries to isolate a single polarity source, or alterna - tively for a dual polarity source 2 poles can be con - figured in series for the positive supply and the other 2 poles in series for the negative supply. All products can be equipped with the most com - mon UL listed mechanical and electrical accessories already available for the SACE Emax 2 air cir - cuit-breaker range.

Common data Rated maximum voltage

[V] 1500 [V] 1500

Rated voltage

Number of poles

Version

Fixed - Withdrawable

UL file

E348799, E501222

SACE Emax2 MS/DC-E for UL

E4.2

Performance levels

S-A

H-A

V-A

Rated current

UL489B, UL489F UL489B, UL489F UL489B, UL489F

[A] [A] [A] [A]

1600 2000 2500 3200

UL489B

Rated short-time withstand current Icw (1s)

[kA]

100

Dimensions

H - Fixed D - Fixed

[in / mm] [in / mm] [in / mm] [in / mm] [in / mm] [in / mm]

14.61/371 10.63/270 20.08/510 16.73/425 15.47/393 21.69/551

W - Fixed (4p) H - Draw out D - Draw out

W - Draw out (4p)

The SACE Emax 2 DC range includes a global multi-standard version compliant with IEC 60947-3, UL 489B, UL 489F and with CCC approval.

For further detail, please consult the SACE Emax 2 MS/DC-E technical catalogue

Discover more by visiting the SACE Emax 2 MS/DC-E dedicated webpage

PROTECT ION TR I P UNI TS

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— Protection trip units

3/ 2 3/ 4

Introduction

New digital experience

3/ 14 3/ 16 3/ 20 3/ 20 3/ 30 3/ 36

Architecture

Overview

Technical characteristics for protection trip units

Protection functions

Measurement functions

Description of protection functions

SACE EMAX 2 NEW LOW VOLTAGE POWER C I RCUI T BRE AKERS TO ANS I C37 / UL 1066 / CSA STANDARDS

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— Introduction

SACE Emax 2 Ekip protection trip units are the new benchmark for the protection, measurement and control of low-voltage electrical systems.

The protection units for power distribution are avail- able in the LI, LSI and LSIG versions, are suited to al- most all distribution systems. These trip units are designed for a vast range of applications, to be used with transformers, motors and drives. Depending on the complexity of the system, voltage and energy measurements can be also included. The Ekip G range enables the protection of genera- tors without the use of external devices that require dedicated relays and wiring. These trip units help in- crease efficiency from the design phase to installa- tion, minimizing the time needed for the realization and commissioning of the system. They also help en- sure high levels of accuracy and reliability of all pro- tection devices required for running generators in applications such as naval, GenSet or cogeneration.

The SACE Emax 2 trip units are designed to be used in a wide range of applications. This complete, flex- ible protection trip unit can be adapted to the ac- tual level of protection required, independently of the complexity of the system. The range is available for three levels of perfor- mances, to accommodate a wide variety of applica- tions from basic to advanced. • Ekip Dip, standard applications • Ekip Touch and Ekip Hi-Touch, the smart trip units • Ekip G Touch and Ekip G Hi-Touch, generator pro- tection

PROTECT ION TR I P UNI TS

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— Ekip Dip trip units

functions. Several communication protocols allow remote supervision of electrical systems and con- trol the circuit breaker. Class 1 active energy mea- surement in compliance with IEC 61557-12 satisfies a high demanding requirements for energy effi- ciency. The integrated display offers an easy and in- tuitive experience to the user, while the new em- bedded Bluetooth technology allows fast interaction through EPiC mobile app. New digital experience The new Ekip Touch and Ekip Hi-Touch trip units help to provide maximum flexibility by offering a wide range of software solutions to always upgrade the circuit breaker. These functions can be selected when ordering the circuit-breaker or downloaded di- rectly from the ABB Ability Marketplace™, even from a smart phone or tablet, thus reducing installation time to virtually zero.

The first level of electronic trip units for the stan- dard protection of AC systems, delivering high reli- ability and tripping precision. They provide protec- tion against overloads, selective short-circuits, short-circuits and ground faults. The power required for their operation is provided directly from the current sensors. — Ekip Touch and Ekip Hi-Touch trip units These represent the state of the art in terms of technology for AC network protection with advanced protection and system management

SACE EMAX 2 NEW LOW VOLTAGE POWER C I RCUI T BRE AKERS TO ANS I C37 / UL 1066 / CSA STANDARDS

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— Introduction

Ekip Touch/Hi-Touch trip units can be now customized.

— Ekip Touch/Hi-Touch always allow the user to enjoy a new product experience thanks to the ability to build up a tailor-made trip unit by selecting the set of protections, measurements and logics. Circuit-breakers' customization has never been so easy. With the new Ekip Touch and Hi-Touch trip units, the most advanced functionalities can be enabled following two different purchasing processes: • ABB Ability Marketplace TM Users can download digital upgrades via web and enable them directly on the trip unit, without re- moving the circuit-breaker from the installation point, with zero shipping time and no installation costs. This process allows additional functions to be selected after the trip unit has been already re- ceived on site and installed. Moreover, stock can be optimized by keeping in the warehouse few types of trip units and customizing them accord- ing to the customer’s specific needs. Once pur- chased, each function can be easily activated by using a smartphone or tablet via EPiC app mobile and embedded Bluetooth connectivity, or a lap- top through Ekip Connect 3. • Traditional ordering This option represents the standard way to order ABB devices. The traditional process allows the users to select and have installed the desired functions when ordering the circuit-breaker. Once received and installed, SACE Emax 2 always offers the possibility to add new functionalities via ABB Ability Marketplace TM .

The new Ekip digital offering includes: • Packages

The software packages offer the possibility to customize the circuit-breaker by selecting addi- tional protection functions and measurements. The device can be customized to create tai- lor-made solutions according to the specific ap- plication. Maximum flexibility is provided by of- fering specific technical features that can be combined in the Ekip Touch/Hi-Touch during the product life cycle. • Bundles Simplify the selection of advanced functions and logics with group of packages able to satisfy re- quirements by market segments and applica- tions. Bundles shall require additional plug and play hardware modules. • Solutions The SACE Emax 2 circuit-breaker is no longer in- tended as a simply stand-alone protection device; it has become an active player in the electrical system, able to exchange data and trigger ac- tions managing the behavior of other connected devices. Thanks to the new electronic trip units, it is possible to implement transfer logics, load shedding and peak shaving strategies. Such solu- tions require additional plug and play hardware modules and other smart devices.

PROTECT ION TR I P UNI TS

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SACE Emax 2 allows to easily upgrade and customize the Ekip Touch and Hi-Touch trip units, providing

maximum flexibility for any application, delivering value throughout the entire customer journey.

1. Design Build the circuit-breaker according to specific project requirements.

Key drivers • Ease of doing business • Technical specifications • Application and function Benefits • Flexibility of choice • Customization by application

2. Commissioning Customize the device thanks to the digital offering. Manage last minute changes through digital upgrades.

Key drivers • Ease of doing business • Management of components • Time to market

Benefits • Stock optimization • Zero lead time and installation effort

3. Service Unlock the full potential of your circuit-breaker at any time, minimizing downtime and installation changes.

Key drivers • Manage installed base • Simplify diagnostics • Simplify the hardware re-design Benefits • Zero lead time and installation effort • Avoid downtime

SACE EMAX 2 NEW LOW VOLTAGE POWER C I RCUI T BRE AKERS TO ANS I C37 / UL 1066 / CSA STANDARDS

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— New digital experience Packages

Each package includes a set of protection func- tions or measurements that can be enabled in the trip unit. Six packages relate to protection functions: • Voltage Protections • Frequency Protections • Power Protections, • Advanced Voltage Protections,

Power Protections Set of protections included: • RP - Reverse active power • CosΦ - Power factor • D - Directional over-current • RQ - Loss of field or reverse reactive power • OQ - Reactive overpower • OP - Active over power • UP - Active underpower • RQ - 2nd Loss of field or Reverse reactive power.

• ROCOF Protections • Adaptive Protections

Voltage Protections Set of protections included: • UV - Undervoltage, OV - Overvoltage

• UV2 - 2nd Undervoltage • OV2 - 2nd Overvoltage • PS - Phase Sequence, VU - Voltage unbalance.

Advanced Voltage Protections Set of protections included: • S(V) - Voltage controlled overcurrent, • S(V)2 - 2nd Voltage controlled overcurrent, • R - Residual voltage.

Frequency Protections Set of protections included:

• UF - Underfrequency • OF - Overfrequency

• UF2 - 2nd Underfrequency • OF2 - 2nd Overfrequency.

ROCOF Protections Set of protections included: • ROCOF - Rate of change of frequency.

Adaptive Protections Set of protections included: • Dual Setting - Set A-B.

How to order: via ABB Ability Marketplace™ or tra- ditional ordering channels.

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Three packages relate to measurements and diag- nostics: Measuring Package, Data Logger and Network Analyzer.

Network Analyzer To monitor the power quality of the network through: • Harmonic analysis

• Hourly average voltage value • Short voltage interruption • Short voltage spikes • Slow-voltage sags and swells • Voltage unbalance.

Measuring Package To monitor the plant through several measurements:

• Phase-to-phase voltage • Phase-to-neutral voltage • Phase sequence • Frequency

How to order: via ABB Ability Marketplace™ or tra- ditional ordering channels.

• Active power • eactive power • Apparent power • Power factor • Peak factor • Active energy • Reactive energy • Apparent energy.

When a package is purchased via ABB Ability Mar- ketplace TM , it must be activated through: • Ekip Connect 3 installed on a PC using Ekip T&P to scan the trip unit • EPiC app mobile installed on a mobile device, by directly using the embedded Bluetooth connec- tion available in the new Ekip trip units.

Data Logger To record data about events in the plant:

• Currents • Voltages • Sampling rate • Maximum recording duration

• Recording stop delay • Number of registers.

SACE EMAX 2 NEW LOW VOLTAGE POWER C I RCUI T BRE AKERS TO ANS I C37 / UL 1066 / CSA STANDARDS

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— New digital experience Packages

Thanks to the maximum flexibility provided by these packages, the new Ekip trip units are now com- pletely customizable. Depending on the specific trip unit version, different packages are available by default, but all of them can be added to the trip unit.

Default functionalities and upgradability of the trip units:

Standard Protection

Standard Measures

Measuring Package

Voltage Protections

Frequency Protections

Power Protections

Adaptive Protections

Data Logger

Network Analyzer

Advanced Voltage Protections

ROCOF Protections

↑

↑ ↑

↑ ↑ ↑

↑ ↑

↑

↑ ↑

↑ ↑ ↑

Ekip Touch

Ekip G Touch Ekip Hi-Touch Ekip G Hi-Touch

Available by default

↑ Upgradable ↑ Some elements of the package are already provided by default. It is possible to upgrade the trip unit to achieve the complete package.

PROTECT ION TR I P UNI TS

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— New digital experience Bundles

Each bundle includes a set of packages that can be enabled on the trip unit. Five bundles are available to satisfy different needs:

• Intelligent Grid Edge • Power Management • Grid Connection • Diagnostics • Measure Advanced.

Grid Connection Optimize renewable power generation. No more external and additional relays are needed with this bundle. It enhances tracking and im- proved energy harvesting. Packages included:

• Measuring Package • Adaptive Protections • Power Protections • Ekip Power Controller.

Intelligent Grid Edge Make your grid smart.

Thanks to this bundle, the circuit-breaker becomes the main player of the smart interconnection of power distribution and loads for demand-supply coordination. Packages included:

• Measuring Package • Adaptive Protections • Power Protections • Voltage Protections • Ekip Power Controller.

Power Management Embedded demand management.

Thanks to this bundle, the circuit-breaker is ready for demand management to ensure service conti- nuity and reduce energy costs. Packages included:

• Measuring Package • Adaptive Protections • Power Protections • Voltage Protections.

SACE EMAX 2 NEW LOW VOLTAGE POWER C I RCUI T BRE AKERS TO ANS I C37 / UL 1066 / CSA STANDARDS

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— New digital experience Bundles

Diagnostics Comprehensive data for root-cause analysis and preventive maintenance. This bundle gives full diagnostics of the system to provide a full control of the plant status. Packages included:

Measure Advanced Embedded advanced metering and power quality information. This bundle gives the possibility to preserve the loads, by avoiding equipment malfunctioning and optimizing energy consumption thanks to addi- tional measurements and full power quality analy- sis. Packages included: • Measuring Package • Network Analyzer. How to order: via ABB Ability Marketplace™. When a bundle is purchased via ABB Ability Market- place TM , it must be activated through: • Ekip Connect 3 installed on a PC using Ekip T&P to scan the trip unit • EPiC app mobile installed on a mobile device, by directly using the embedded Bluetooth connec- tion available in the new Ekip trip units.

• Measuring Package • Network Analyzer • Data Logger.

PROTECT ION TR I P UNI TS

3/11

— New digital experience Solutions

Four solutions are available to fully exploit the po- tential of the Ekip architecture: Embedded ATS, Adaptive Load Shedding and Power Controller.

Power Controller This function is the ideal solution for load manage- ment and represents an optimum compromise be- tween reliability, simplicity and cost-effectiveness. Based on a patented calculation algorithm, Ekip Power Controller allows a list of loads to be con- trolled from remote according to the priorities de- fined by the user. How to order: via ABB Ability Marketplace™or tradi- tional ordering channels.The hardware accessories must be ordered via traditional ordering channels. When a solution is purchased via ABB Ability Mar- ketplace TM , it must be activated through Ekip Con- nect 3 installed on a PC using Ekip T&P to scan the trip unit. These solutions require the installation of hardware components that have to be ordered through the traditional ordering channels. For further informa- tion, please refer to the specific documentation available on ABB Library (www.abb.com/abbli- brary/DownloadCenter/).

Embedded ATS This function enables the activation of auxiliary generation sources (e.g. generators) and transfers the feed of the loads from the distribution network to such auxiliary sources, thus ensuring a secure transfer to maintain service continuity and reliabil- ity of the system. How to order: via ABB Ability Marketplace™. The hardware accessories must be ordered via tra- ditional ordering channels.

Adaptive Load Shedding Thanks to this solution, the circuit-breaker enables islanding transition to avoid blackouts. It actively controls the power consumption based on the priorities set by the user. How to order: via ABB Ability Marketplace™. The hardware accessories must be ordered via tra- ditional ordering channels.

SACE EMAX 2 NEW LOW VOLTAGE POWER C I RCUI T BRE AKERS TO ANS I C37 / UL 1066 / CSA STANDARDS

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— New digital experience Solutions

Functions included

Hardware accessories

PACKAGES Voltage Protections

UV - Undervoltage

OV - Overvoltage UV2 – 2nd Undervoltage OV2 – 2nd Overvoltage PS – Phase sequence VU – Voltage unbalance UF - Underfrequency OF - Overfrequency UF2 – 2nd Underfrequency OF2 - 2nd Overfrequency RP – Reverse active power

Frequency Protections

Power Protections

Cos Φ- Power factor D – Directional current RQ – Loss of field or Reverse reactive power OQ – Reactive overpower OP – Active overpower UP – Active underpower 2RQ – 2nd Loss of field or Reverse reactive power S(V) – Voltage controlled overcurrent - S(V)2 – 2nd Voltage controlled overcurrent R – Residual voltage

Advanced Voltage Protections

ROCOF Protections Adaptive Protections Measuring Package

ROCOF

Dual setting

Ekip Signalling

Phase-to-phase voltage Phase-to-neutral voltage Phase sequence Frequency Active power

Reactive power Apparent power Power factor Peak factor Active energy Reactive energy Apparent energy

Data Logger

Currents

Voltages Sampling rate Maximum recording duration

Recording stop delay Number of registers

Network Analyzer

Hourly average voltage value Short voltage interruptions Short voltage spikes Slow voltage sags and swells

Voltage unbalance Harmonic analysis

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Functions included

Hardware accessories

BUNDLES Intelligent Grid Edge

Measuring Package Adaptive Protections Power Protections Voltage Protections Ekip Power Controller Measuring Package Adaptive Protections Power Protections Voltage Protections Measuring Package Adaptive Protections Power Protections Ekip Power Controller Measuring Package Network Analyzer Data Logger Measuring Package Network Analyzer

Ekip Link, Ekip Signalling, motor operators and coils

Power Management

Ekip Signalling

Grid Connection

Ekip Link, Ekip Signalling, motor operators and coils

Diagnostics

Measure Advanced

SOLUTIONS Interface Protection System

Ekip Link, Ekip Signalling, motor operators and coils Ekip Link, Ekip Signalling, motor operators and coils Ekip Link, Ekip Signalling, motor operators and coils Ekip Link, Ekip Signalling, motor operators and coils

Embedded ATS

Adaptive Load Shedding

Power Controller

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