Tmax XT UL Catalogo [EN]

Ed. 2021

— CATALOG SACE Tmax XT UL/CSA Low voltage molded case circuit-breakers UL489 and CSA C22.2 Standards

Break new ground • Data and connectivity

• Ease of use and installation • Performance and protection • Safety and reliability

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

— Break new ground.

A cutting-edge molded case circuit- breaker range delivering a brand new product experience, with extreme performance and protection features up to 1200A, maximizing ease of use, integration and connectivity. Built to deliver safety, reliability and quality.

MA IN CHAR ACTER I ST I CS

MAIN CHARACTERISTICS

— SACE Tmax XT The complete offering

THE RANGES

PROTECTION TRIP UNITS

COMMUNICATION AND CONNECTIVITY

ENERGY MEASUREMENTS

SOLUTIONS

ACCESSORIES

ORDERING CODES

MA IN CHAR ACTER I ST I CS

1/1

— Main characteristics

1/ 2

SACE Tmax XT overview

1/ 4

Distinctive features

Products conformity

1/ 12 1/ 13 1/ 13

Compliance with Standards Company quality system Environmental Health & Safety Management System, Social Responsibility and Ethics Product Material Compliance

1/ 13

Construction characteristics

1/ 14 1/ 14 1/ 14 1/ 14

Double insulation Positive operation Insulation behaviour

Tropicalization

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

1/2

— SACE Tmax XT overview Break new ground

Break new ground simply means delivering value through the entire customer journey by leaving be- hind the traditional concept of circuit-breaker. The SACE Tmax XT range offers a unique customer ex- perience that, sharing the same features and logics with the Emax 2 range, for the first time ever over- comes the differences between molded case and air circuit-breakers. The most advanced products designed to maximize data and connectivity, ease of use and installation, performance and protec- tion, safety and reliability.

The SACE Tmax XT range offers higher perfor- mance, better protection and more precise meter- ing than equivalent units, and can handle from 160 up to 1200A. Combined with the world’s most precise electronic trip units in the smallest frames, the new range de- livers significant time savings and enhances instal- lation quality. Reliability is further increased, and speed of instal- lation reduced, thanks to Bluetooth and Ekip con- nectivity for mobile devices.

MA IN CHAR ACTER I ST I CS

1/3

The SACE Tmax XT family’s built-in connectivity links smartphones, tablets and PCs to data analysis tools on the ABB Ability TM cloud platform in real time. The extreme precision of the data measured means users have access to accurate information anywhere and anytime, making it easier to monitor resources and identify savings opportunities. Using the embedded smart power controller can help reduce energy consumption by up to 20 per- cent.

Upgrading the breakers is straightforward: for the first time, customers can download new functions from ABB Ability Marketplace TM , choosing among more than 50 different protection, metering and automation functionalities.

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

1/4

— Distinctive features Data and connectivity

Plant management of the future – SACE Tmax XT sets standards in modern plant and energy management. Access, monitor and control information remotely, anywhere, at any time. Improving efficiency and saving energy.

MA IN CHAR ACTER I ST I CS

1/5

Remote communication All the data of the electrical plant are accessible and the interaction with the breakers from remote is straightforward thanks to the several communi- cation protocols available. Cloud connectivity Cloud connection is nowpossible to exploit the full ser- vice of ABB Ability™Energy and Asset Manager thanks to the Ekip ComHUB.

The SACE Tmax XT is the first molded case circuit- breaker to become an active element inside the electrical plant without using external accessories. Local connection Commissioning and device setting have never been so easy thanks to the Bluetooth connectivity and the Ekip Connect software.

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

1/6

— Distinctive features Ease of use and installation

Maximum flexibility for every application – SACE Tmax XT sets standards for electrical installations. Easy selection, one-fits-all accessories and intuitive design pave the way for fast upgrades and create values through the entire customer journey. Even for the most critical projects.

MA IN CHAR ACTER I ST I CS

1/7

Ease of selection The clever organization of the SACE Tmax XT range and the user-friendly software e-Configure allows the customer to easily select and customize the right products for their needs. One-fits-all accessories Improving the circuit-breaker from its basic func- tions to a more versatile and sophisticated device is

made possible thanks to the SACE Tmax XT modular structure and the variety of available accessories.

Upgradability The Ekip Touch and Hi-Touch trip units can always be upgraded via ABB Ability Marketplace TM and new functionalities shall be always available for an ever ending future.

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

1/8

— Distinctive features Performance and protection

Continuity of service and equipment protection – SACE Tmax XT sets standards when extreme break- ing capacity is needed. Sharing the same logics, in- terfaces and features regardless of operating voltage environmental conditions. Embedding the most advanced protections into the smallest of frames.

MA IN CHAR ACTER I ST I CS

1/9

Electrical performances SACE Tmax XT is designed and tested to meet any installation requirement, even the most critical ones. Metering SACE Tmax XT provides all the tools needed to set up a competent and effective energy management strategy thanks to the trip units able to measure electrical parameters with 1% accuracy certification.

Protections and logics SACE Tmax XT integrates extra functionalities into the size of a standard molded case circuit-breaker. The most advanced protection functions and logics are available thanks to its cutting-edge trip units.

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

1/10

— Distinctive features Safety and reliability

Absolute attention to detail, with style from design to manufacturing SACE Tmax XT sets standards for edge technologies. Half a century of research and experience means top-level products that are ready to face future challenges.

MA IN CHAR ACTER I ST I CS

1/11

Discover more about SACE Tmax XT

Web page: go.abb/XT

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

1/12

— Products conformity

— SACE Tmax XT circuit-breakers and their accessories comply with UL489 and CSA C22.2 Standards Compliance with Standards The Tmax XT circuit-breakers and their accessories are constructed in compliance with: • Standards: - UL489 and CSA C22.2; • Directives: - EC “Low Voltage Directive” (LVD) N° 2014/35/EC; - EC “Electromagnetic Compatibility Directive” (EMC) 2014/30/EC;

• Shipping Registers: - Lloyd’s Register of Shipping, Germanischer Lloyd, Bureau Veritas, Rina, Det Norske Veritas, Russian Maritime Register of Shipping, ABS. Certification of conformity with product Standards is carried out at the ABB SACE test laboratory (ac- credited by ACCREDIA - certificate no. 0062L- 02/2020) in compliance with UNI CEI EN IS0/IEC 17025 European Standard, by the Italian certifica- tion body ACAE, member of the European LOVAG or- ganization and by the Swedish certification body SEMKO recognized by the international IECEE orga- nization.

Germanischer Lloyd (GL): Germany

CCC

Bureau Veritas (BV): France

JIS

Det Norske Veritas (DNV): Norway

Russian Maritime Regiser of Shipping (RMRS): Russia

Registro Italiano Navale (RINA): Italy

Lloyd’s Register of Shipping (LR): United Kingdom

Nippon Kaiji Kyokai (NKK): Japan

American Bureau Shipping (ABS): Umited States of America

Gost - Eac

For more information about circuit-breakers, certified ratings and their corresponding validity, please contact ABB SACE.

Company Quality System The ABB SACE Quality System complies with the fol- lowing Standards: • ISO 9001 International Standard; • EN ISO 9001 (equivalent) European Standard; • UNI EN ISO 9001 (equivalent) Italian Standard; • IRIS International Railway Industry Standards. The ABB SACE Quality System attained its first certification by the RINA certification body in 1990. Environmental Health & Safety Management Sys- tem, Social Responsibility and Ethics Special care for the environment is a priority com- mitment for ABB SACE. This is confirmed through the company’s Environmental Management System which is certified by the RINA (ABB SACE was the first industry in the electromechanical sector in It- aly to obtain this recognition) in conformity with the International ISO14001 Standard. In 1999 the Environmental Management System was inte- grated with the Occupational Health and Safety Management System according to the OHSAS 18001 Standard and later, in 2005, with the SA 8000 (Social Accountability 8000) Standard. All this amounts to solid evidence of ABB’s commitment to respecting business ethics and promoting a safe and healthy working environment.

ISO 14001, OHSAS 18001 and SA8000 recognitions together with ISO 9001 made it possible to obtain RINA BEST 4 (Business Excellence Sustainable Task) certification. Product Material Compliance TheXT family complieswith the following international regulations: • RoHS II, Directive 2011/65/EU and Amendment 2015/863 - Restriction of Hazardous Substances; • REACh, 2006/1907/EC, Registration, Evaluation, Authorisation and Restriction of Chemicals; • WEEE 2012/19/EU -Waste Electrical & Electronic Equipment; • Conflict Minerals - Dodd-Frank Consumer Protection Act. Section 1502.

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

1/14

— Construction characteristics

All the SACE Tmax XT molded case circuit-breakers are built in accordance with the following constructional characteristics.

Positive operation The operating lever always indicates the precise position of the moving contacts of the circuit- breaker, thereby guaranteeing safe and reliable sig- nals, in compliance with IEC 60073 and IEC 60417 Standards (I = Closed; O = Open; yellow-green line = open due to protection trip). The circuit-breaker operating mechanism has a free release regardless of the pressure on the lever and the speed of opera- tion. Protection tripping automatically opens the moving contacts: to re-close them, the operating mechanism must first be reset by pushing the op- erating lever from the intermediate position to the lowest open position.

Double insulation The Tmax XT circuit-breaker has double insulation between the live power parts (excluding the termi- nals) and the front parts of the apparatus where the operator works during normal operation. The mounting location of each electrical accessory is completely segregated from the power circuit, pre- venting any risk of contact with live parts. The op- erating mechanism especially is completely insu- lated from the energized circuits. Furthermore, the circuit-breaker has oversized in- sulation, both between the live internal parts and near the connection terminals. Furthermore, the clearances exceed those required by the IEC Stan- dards and fully comply with the prescriptions of the UL 489 Standard.

Insulation behaviour In the open position, the circuit-breaker guarantees insulation distances in compliance with the UL489 Standard, thus preventing leakage currents to flow between the input and output terminals.

Tropicalization Circuit-breakers and accessories in the Tmax XT se- ries are tested in compliance with the IEC 60068-2-30 Standard, carrying out 2 cycles at 55 °C with the “variant 1” method (clause 7.3.3). The suitability of the Tmax XT series under the most severe environmental conditions is further ensured with hot-humid climate according to climatograph 8 in the IEC 60721-2-1 Standards thanks to: • molded insulating cases made of synthetic resins reinforced with glass fibers; • anti-corrosion treatment of the main metallic parts; • Fe/Zn 12 zinc-plating (ISO 2081) protected by a conversion layer, free from hexavalent chromium (ROHS-compliant), with the same corrosion resis- tance guaranteed by ISO 4520 class 2C; • application of anti-condensation protection for elec- tronic overcurrent trip units and relative accessories.

THE R ANGES

2/1

— The ranges

2/ 2

SACE Tmax XT automatic circuit- breakers for alternating current (AC) distribution SACE Tmax XT automatic circuit- breakers for direct current (DC) distribution SACE Tmax XT molded case switches (MCS)

2/ 6

2/ 10

2/ 14

Current Limiting

2/ 14

Circuit-breakers for single phase applications

2/ 15

100% rated circuit-breakers

Circuit-breakers for motor protection

2/ 16

Main characteristics

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

2/2

— SACE Tmax XT automatic circuit-breakers for alternating current (AC) distribution

Molded case circuit-breakers (MCCB)

XT1 125 3, 4

Frame Size

[A]

Poles

[No.]

Rated voltage

(AC) 50-60Hz

[V]

600Y/347

Versions

Fixed, Plug-in

Max supply voltage on bottom side (F, P, W)

690

Interrupting ratings

240 V (AC) 480 V (AC)

[kA] [kA] [kA] [kA]

50 25 18

65 35 22

100

65 25

600Y/347 V (AC)

600 V (AC)

–

Mechanical life

[No. Operations]

25000

[No. Hourly operations]

240

Dimensions - Fixed (Width x Depth x Height)

3 poles

[mm]/[in]

[76.2 x 70 x 130] / [3 x 2.75 x 5.12]

4 poles

[mm]/[in]

[101.6 x 70 x 130] / [4 x 2.75 x 5.12]

Weight

Fixed 3/4 poles

[kg]/[lbs]

[1.1 - 2.43] / [1.4 - 3.07]

Plug-in (EF) 3/4 poles

[kg]/[lbs]

[2.21 - 4.87] / [2.82 - 6.22]

Withdrawable (EF) 3/4 poles [kg]/[lbs]

–

Trip units for power distribution TMF TMA Ekip Dip Ekip Touch Interchangeable protection trip units



(1) 2-poles version available only as complete circuit-breaker with TMF, trip units interchangeable; 4-poles version available only as complete circuit-breaker from In=80 to In=250 with TMF, trip units interchangeable

THE R ANGES

2/3

XT2 125

XT3 225

XT4 250

3, 4

2 (for N fixed version only) 3, 4 (1)

600

600Y/347

600

Fixed, Plug-in, Withdrawable

Fixed, Plug-in

Fixed ,Plug-in, Withdrawable

≤ 480

690

≤ 600

65 25

100

150

200 100

200 150

200 200

50 25 10

65 35 10

65 25

100

150

200 100

200 150

200 200

–

100

25000

240

[90 x 82.5 x 130] / [3.54 x 3.25 x 5.12]

[105 x 70 x 150] / [4.13 x 2.75 x 5.90] [140 x 70 x 150] / [5.51 x 2.75 x 5.90]

[105 x 82.5 x 160] - [4.13 x 3.25 x 6.3]

[120 x 82.5 x 130] / [4.72 x 3.25 x 5.12]

[140 x 82.5 x 160] - [5.51 x 3.25 x 6.3]

[1.2 - 2.65] / [1.6 - 3.53]

[1.7 - 3.37] / [2.1 - 4.63] [3.24 - 7.14] / [4.1 - 9.04]

[2.5 - 5.51] / [3.5 - 7.72]

[2.54 - 5.60] / [3.27 - 7.21]

[4.19 - 9.24] / [5.52 - 12.17]

[3.32 - 7.32] / [4.04 - 8.91]

[5 - 11.02] / [6.76 - 14.90]



SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

2/4

— SACE Tmax XT automatic circuit-breakers for alternating current (AC) distribution

Molded case circuit-breakers (MCCB)

XT5

Frame Size

[A]

400-600

Poles

[No.]

3, 4

Rated voltage

(AC) 50-60Hz

[V]

600

Versions

Fixed ,Plug-in, Withdrawable

Max supply voltage on bottom side (F, P, W)

690

Interrupting ratings

240 V (AC) 480 V (AC)

[kA] [kA] [kA] [kA]

65 35

100

150

200 100

200 150

200 200

600Y/347 V (AC)

600 V (AC)

100

Mechanical life

[No. Operations]

20.000

[No. Hourly operations]

120

Dimensions - Fixed

3 poles 4 poles

[mm]/[in] [mm]/[in] [kg]/[lbs] [kg]/[lbs]

[140 x 103 x 205] - [5.51 x 4.05 x 8.07] [186 x 103 x 205] - [7.32 x 4.05 x 8.07]

(Width x Depth x Height)

Weight

Fixed 3/4 poles

[3.25-7.17] / [4.15-9.15]

Plug-in (EF) 3/4 poles

[5.15-11.35] / [6.65-14.66]

Withdrawable (EF) 3/4 poles [kg]/[lbs]

[5.4-11.9] / [6.9-15.21]

Trip units for power distribution TMF TMA



Ekip Dip



Ekip Touch



Interchangeable protection trip units



THE R ANGES

2/5

XT6 800 3, 4 600

XT7

XT7 M

800-1000-1200

3, 4

600

Fixed , Withdrawable

690

65 35

100

200

65 50

100

200 100

65 50

100

200 100

20.000

10.000

20.000

120

[210 x 103.5 x 268] - [8.27 x 4.07 x 10.55] [280 x 103.5 x 268] - [11.02 x 4.07 x 10.55]

[210 x 167 x 268] - [8.27 x 6.57 x 10.55] [280 x 166 x 268] - [11.02 x 6.57 x 10.55]

[210 x 178 x 268] - [8.27 x 7.01 x 10.55] [280 x 178 x 268] - [11.02 x 7.01 x 10.55]

[9.5-20.94] / [12-26.46]

[9.7-21.38] / [12.5-27.56]

[11-24.25] / [14-30.86]

[12.1-26.68] / [15.1-33.29]

[29.7-65.48] / [39.6-87.3]

[32-70.55] / [42.6-93.92]

 



SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

2/6

— SACE Tmax XT automatic circuit-breakers for direct current (DC) distribution

Molded case circuit-breakers (MCCB)

XT1 125 3, 4 500

Frame Size

[A]

Poles

[No.]

Rated voltage

(DC)

[V]

Versions

Fixed, Plug-in

Interrupting ratings

250 V (DC) 2 poles in series 500 V (DC) 2 poles in series 500 V (DC) 3 poles in series 500 V (DC) 4 poles in series 600 V (DC) 3 poles in series

[kA]

– –

[kA] [kA] [kA]

–

Mechanical life

[No. Operations]

25000

[No. Hourly operations]

240

Dimensions

Fixed 3 poles

[mm]/[in] [mm]/[in] [kg]/[lbs] [kg]/[lbs]

[76.2 x 70 x 130] / [3 x 2.75 x 5.12] [101.6 x 70 x 130] / [4 x 2.75 x 5.12]

(Width x Depth x Height)

4 poles

Weight

Fixed 3/4 poles

[1.1 - 2.43] / [1.4 - 3.07]

Plug-in (EF) 3/4 poles

[2.21 - 4.87] / [2.82 - 6.22]

Withdrawable (EF) 3/4 poles [kg]/[lbs]

–

Trip units for power distribution TMF



TMA TMG

–

THE R ANGES

2/7

XT2 125

XT3 225

3, 4

500

Fixed, Plug-in, Withdrawable

Fixed, Plug-in

–

– –

25000

240

[90 x 82.5 x 130] / [3.54 x 3.25 x 5.12] [120 x 82.5 x 130] / [4.72 x 3.25 x 5.12]

[105 x 70 x 150] / [4.13 x 2.75 x 5.90] [140 x 70 x 150] / [5.51 x 2.75 x 5.90]

[1.2 - 2.65] / [1.6 - 3.53]

[1.7 - 3.37] / [2.1 - 4.63] [3.24 - 7.14] / [4.1 - 9.04]

[2.54 - 5.60] / [3.27 - 7.21] [3.32 - 7.32] / [4.04 - 8.91]



 –

–

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

2/8

— SACE Tmax XT automatic circuit-breakers for direct current (DC) distribution

Molded case circuit-breakers (MCCB)

XT4 250 3, 4 600

Frame Size

[A]

Poles

[No.]

Rated voltage

(DC)

[V]

Versions

Fixed, Plug-in, Withdrawable

Interrupting ratings

250 V (DC) 2 poles in series 500 V (DC) 2 poles in series 500 V (DC) 3 poles in series 500 V (DC) 4 poles in series 600 V (DC) 3 poles in series

[kA]

100

[kA] [kA] [kA]

– –

Mechanical life

[No. Operations]

25000

[No. Hourly operations]

240

Dimensions

Fixed 3 poles

[mm]/[in] [mm]/[in] [kg]/[lbs] [kg]/[lbs]

[105 x 82.5 x 160] - [4.13 x 3.25 x 6.3] [140 x 82.5 x 160] - [5.51 x 3.25 x 6.3]

(Width x Depth x Height)

4 poles

Weight

Fixed 3/4 poles

[2.5 - 5.51] / [3.5 - 7.72]

Plug-in (EF) 3/4 poles

[4.19 - 9.24] / [5.52 - 12.17] [5 - 11.02] / [6.76 - 14.90]

Withdrawable (EF) 3/4 poles [kg]/[lbs]

Trip units for power distribution TMF



TMA TMG



THE R ANGES

2/9

XT5

XT6 800 3, 4 600

400-600

3, 4

600

Fixed, Plug-in, Withdrawable

Fixed, Withdrawable

35 25

50 35

70 50

100

100 100

35 35

50 35

70 50

- -

20.000

[140 x 103 x 205] - [5.51 x 4.05 x 8.07] [186 x 103 x 205] - [7.32 x 4.05 x 8.07]

[210 x 103.5 x 268] - [8.27 x 4.07 x 10.55] [280 x 103.5 x 268] - [11.02 x 4.07 x 10.55]



SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

2/10

— SACE Tmax XT molded case switches (MCS)

Molded case switches are devices created from the corresponding circuit-breakers and feature the same overall dimensions, versions, and can be fitted with the same accessories.

Applications These devices are mainly used as:

In the open position, the switch guarantees a sufficient insulation distance (between the con- tacts) to ensure safety and to prevent an electrical arc from striking.

• general disconnection devices in sub-switchboards; • switching and insulation devices for lines, bus bars or groups of apparatus; • bus ties.

Characteristics of molded case switches according to UL489 and CSA C22.2 No.5 XT1D

XT2D

XT3D

Frame Size

[A]

125

125 3, 4 600

225 3, 4

Poles

[No.]

3, 4

Rated service voltage

(AC) 50-60Hz [V]

600Y/347

500 4p series / 3p CB up to 250V DC 3p series

(DC) [V]

500 3p series

Versions

Fixed, Plug-in

Fixed, Plug-in, Withdrawable

Fixed, Plug-in

Interrupting Rating

N S

Characteristics of molded case switches according to IEC60947-3 Size

XT1D

XT3D

XT4D

Rated operating current. Ie

(AC) 50-60Hz 415-440Vac

125 125 125 125

AC-22A AC-23A AC-22A AC-23A

225 200 225 200

150/250 150/200 150/250 150/200

690V AC

Rated operating current. Ie

DC-22A DC-23A DC-22A DC-23A DC-22A DC-23A

250V DC

125 - 2p in series 125 - 2p in series 125 - 4P in series 125 - 4P in series

225 - 2p in series 200 - 2p in series 225 - 3p in series 200 - 3p in series

150/250 - 2p in series 150/200 - 2p in series 150/250 - 2p in series 150/200 - 2p in series

500V DC

750V DC

- -

Electrical life AC22 / AC23 (AC) 440 V In Mechanical life

THE R ANGES

2/11

Protection Each molded case switch must be protected on the supply side by a coordinated device which safe- guards it against short-circuits. The section "Coordination" in the table below shows the correspondence between each molded case switch and the relevant circuit-breaker.

Making capacity The making capacity Icm is highly important since a molded case switch must be able to withstand the dynamic, thermal and current stresses which can occur during closing operations without being de- stroyed, right up to short-circuit closing conditions.

XT4D

XT5D

XT6D

XT7D/XT7D M

150/250

400 - 600

800

1000 - 1200

3, 4

600

600 3p series

Fixed, Plug-in, Withdrawable

Fixed, Withdrawable

XT5D

XT6D

XT7D

XT7D M

400 400 400 400

600 600 600 600

800 800 800 800

1000 - 1200 1000 - 1200 1000 - 1200 1000 - 1200

400 2p in series 400 2p in series 400 2p in series 400 2p in series 400 3p in series 400 3p in series

600 2p in series 600 2p in series 600 2p in series 600 2p in series 600 3p in series 600 3p in series

800 - 2p in series 800 - 2p in series 800 - 2p in series 800 - 2p in series 800 - 3p in series 800 - 3p in series

1000 - 1200 - 2p in series 1000 - 1200 - 2p in series 1000 - 1200 - 3p in series 1000 - 1200 - 3p in series 1000 - 1200 - 4p in series 1000 - 1200 - 4p in series

5.000

3.000

3.500

2.500

20.000

10.000

20.000

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

2/12

— SACE Tmax XT molded case switches (MCS)

Coordination Supply side

XT1

XT3

XT2

Version

SCCR 480 VAC [kA]

100 150

XT1N-D

25 35

25 35 65 25 65 25 35 25 35 65

25 35 65 25 65

XT1S-D XT1H-D XT2N-D XT2H-D XT2L-D XT2V-D XT3N-D XT3S-D XT4N-D XT4S-D XT4H-D XT4L-D XT4V-D XT5N-D XT5S-D XT5H-D XT5L-D XT5V-D XT6N-D XT6S-D XT6H-D XT7S-D XT7H-D XT7L-D

125

35 65 25 65

125

100 100

25 25 35 35 35

150

25 35 25 35

25 35 25 35 65

25 35

25 35 25 35 65

225

25 (1)

25 (1) 35 (1)

150 - 250

100 100

150

400 - 600

600 - 800

800-1000-1200

(1) the configuration is valid only with I1<225A setting on Tmax XT4 circuit-breaker (2) the configuration for Tmax XT4D 150 is valid only with I1<150A setting on Tmax XT4 circuit breaker

THE R ANGES

2/13

XT4

XT5

XT6

XT7

100 150

100

25 (1)

25 (1) 35 (1) 25 (2) 35 (2)

25 (1) 35 (1) 25 (2) 35 (2) 65 (2)

25 (2)

100 (2)

100 (2) 150 (2)

25 35

25 35 65

25 35

65 65 100 100 150

35 50

35 50 65

50 65

65 100

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

2/14

— Current Limiting

Existing UL circuit-breakers Tmax XT2, XT4 and XT5 have undergone specific tests as per the UL 489 Standard in order to be classified as UL current lim- iting circuit-breakers. They have specific characteristics in terms of limit- ing peak current and specific let-through energy.

According to the UL 489 Standard, current limiting circuit-breakers will be marked “Current Limiting” on the front and will have a label on the right side speci- fying the peak current and specific let-through en- ergy values. Accessories and trip units are the same as available for standard UL Tmax MCCBs.

Circuit-breaker

XT2

XT4

XT5

Trip Units

TMF, TMA, Ekip

Up to 250A (2)

Up to 600A

Up to 125A (1)

Breaking Capacity

(1) Includes TMF, TMA with In = 15-125A and Ekip with In= 10, 25, 60, 100, 125A (2) Includes TMF, TMA with In = 25-250A and Ekip with In= 40, 60, 100, 150, 225, 250A

— Circuit-breakers for single phase applications

Tmax XT three poles circuit-breakers, equipped with thermal-magnetic trip unit, can be used in single phase applications. For this purpose, they are

marked as follows according to UL standard: • Suitable for single phase application up to 347 Vac • Suitable for single phase application up to 600 Vac

XT1

XT2

XT3

XT4

XT5

XT6

XT7

Up to 347 Vac Up to 600 Vac



THE R ANGES

2/15

— 100% rated circuit-breakers

All Tmax XT circuit-breakers are available both as standard version and as 100% rated version. Be- cause of the additional heat generated bringing

100% of continuous current rating, the use of spe- cific 90°C rated wires sized per 75°C ampacity may be required.

Fixed circuit-breakers XT1

Suitable for continuous operation at 100-percent of rating up to 100A with 90°C wire. The wire size shall be based on the ampacity of 75°C rated wire.

XT2

Suitable for continuous operation at 100-percent of rating up to 100A with thermal magnetic trip unit and up to 125A with electronic trip unit.

XT3

Suitable for continuous operation at 100-percent of rating up to 225A with 90°C wire. The wire size shall be based on the ampacity of 75°C rated wire.

XT4

Suitable for continuous operation at 100-percent of rating up to 250A, with 90°C wire. The wire size shall be based on the ampacity of 75°C rated wire. With 75°C wire suitable for continuous operation at 100-percent of rating up to 200A with lugs FC CuAl only. Suitable for continuous operation at 100-percent of rating up to 400A. For XT5 V-X 90°C wire needed, the wire size shall be based on the ampacity of 75°C rated wire. N-S-H-L versions suitable for continuous operation at 100-percent of rating up to 600A with 90°C wire. The wire size shall be based on the ampacity of 75°C rated wire. Suitable for continuous operation at 100-percent of rating up to 800A with electronic trip units and 90°C wire. The wire size shall be based on the ampacity of 75°C rated wire.

XT5 400

XT5 600

XT6

XT7

Suitable for continuous operation at 100-percent of rating up to 1200A with 90°C wire. The wire size shall be based on the ampacity of 75°C rated wire.

For 80% - 100% rated enclosure dimensions and fur- ther installation details, please refer to the docu- ment "Technical characteristics SACE Tmax XT UL/ CSA" (1SDC 210199D0202)

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

2/16

— Circuit-breakers for motor protection Main characteristics

When choosing and manufacturing a system for starting and monitoring motors, safety and reliabil- ity are important considerations. Motor starting is a particularly critical phase for the motor itself and for the installation powering it. Even rated service needs to be adequately moni- tored and protected in order to deal with any faults that might occur. When it comes to direct starting, ABB SACE offers two different solutions: • a conventional system equipped with a cir- cuit-breaker with a magnetic only trip unit for protection against shortcircuits, a thermal trip unit for protection against overloads and phase failure or unbalance, and a contactor to operate the motor; • an advanced protection system which integrates all the protection and monitoring functions in the circuit-breaker itself and a contactor for operat- ing the motor.

Conventional system

THE R ANGES

2/17

Several different factors must be considered when choosing and coordinating the protection and op- erating devices, e.g.: • the electrical specifications of the motor (type, power rating, efficiency, cosΦ); • the starting type and diagram; • the fault current and voltage in the part of the network where the motor is installed.

Circuit-breaker with electronic trip unit Ekip M Touch LRIU

Ekip CI

PTC

Advanced protection system

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

2/18

— Circuit-breakers for motor protection Main characteristics

Motor protection

XT1 125

XT2 125

XT3 225

Frame Size

[A]

Poles

[No.]

Rated service voltage

(AC) 50-60Hz [V]

600Y/347

600 500

600Y/347

(DC) [V]

500

Versions

Fixed, Plug-in

Fixed, Plug-in, Withdrawable

Fixed, Plug-in

Rating level

Trip units for motor protection MA (MCP)



 



Ekip M Dip I (MCP)

  

Ekip M Dip LIU (MPCB)

  

Ekip M Touch LRIU (MPCB)

  

THE R ANGES

2/19

XT4 250

XT5

XT6 800

XT7

400 - 600

800 - 1000- 1200

600 600

Fixed, Plug-in, Withdrawable

Fixed, Withdrawable Fixed, Withdrawable

N S

                                                 

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

2/20

PROTECT ION TR I P UNI TS

3/1

— Protection trip units

3/2

Introduction

3/4

New digital experience

3/14

Offer

Thermal-magnetic trip unit

3/ 18 3/ 20

Overview Settings Ekip Dip Overview

3/ 22 3/ 24

Protection settings

Ekip Touch/Hi-Touch

3/ 26 3/ 32 3/ 46 3/ 48 3/ 54 3/ 56

Overview

Protection functions Additional functions Protection settings

Tolerances

Measurement functions and data

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

3/2

— Introduction

SACE Tmax XT trip units break new ground: they represent a new benchmark for the molded case circuit-breakers as they are able to satisfy any performance requirement.

The Tmax XT trip units are designed to be used in a wide range of applications. This complete, flexible protection trip unit can be adapted to the actual level of protection required, independently of the complexity of the system.

The range is available for three levels of perfor- mances, to meet any requirement, from simple to advanced applications. • TM, thermal-magnetic trip unit • Ekip Dip, electronic trip unit • Ekip Touch/Hi-Touch, electronic trip units

PROTECT ION TR I P UNI TS

3/3

— Thermal-magnetic trip units

— The Ekip Touch/Hi-Touch trip units These represent the state of the art in terms of technology for AC network protection with ad- vanced protection and system management func- tions. Diverse communication protocols enable the reading of measurement parameters and circuit- breaker control remotely. Class 1 active energy measurement in compliance with the IEC 61557-12 Standard permits highly de- manding requirements of energy efficiency to be satisfied. The integrated display makes interaction with the Ekip Touch/Hi-Touch an easy and intuitive experience for the user and the embedded Blue- tooth functionality allows fast interaction via EPiC (Electrification Products intuitive Configurator), the new application to configure and check the sta- tus of the ABB low voltage circuit breakers. The Ekip Touch trip unit guarantees maximum flex- ibility. In fact, by selecting among the numerous software solutions available, it is possible to cus- tomize the functionality of the device at will. On the other side, the Ekip Hi-Touch trip unit includes all functions by default, representing the top-of-the- line in the SACE Tmax XT offer. New digital experience With the new Ekip Touch and Hi-Touch trip units, it is always possible to select and install the desired functions on the device. The functions can be se- lected when ordering the circuit-breaker or down- loaded directly from the ABB Ability Marketplace™, even from a smart phone or tablet, thus reducing in- stallation time to zero.

Used in both AC and DC networks, these are a solu- tion for protection against overloads and short-cir- cuits. Overload protection is ensured thanks to ABB thermal device based on a temperature dependent bimetal heated by the current. Protection against short-circuiting is realized with a magnetic device.

— The Ekip Dip trip units

The first level of electronic trip units, used for the protection of AC network: these are based on mi- croprocessor technologies and guarantee high reli- ability and tripping precision. They provide protec- tion against overloads, selective short-circuits, short-circuits and earth faults. The power required for their operation is provided directly from the current sensors.

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

3/4

— New digital experience

Ekip Touch/Hi-Touch trip units can be now customized with the functions required.

— Ekip Touch/Hi-Touch always allow the user to enter in a new product experience thanks to the possibility to build up his own tailor-made trip unit by selecting the set of protections, measurements and logics. Circuit-breakers' customization has never been so easy. With the new Ekip Touch and Hi-Touch trip units, the most advanced functionalities can be enabled following two different purchasing processes: • 1 ABB Ability Marketplace TM Users can download digital upgrades via web and enable them directly on the trip unit, without re- moving the circuit-breaker from the installation point, with zero shipping time and no installation costs. This process allows additional functions to be selected after the trip unit has been already re- ceived on site and installed. Moreover, stock can be optimized by keeping in the warehouse few types of trip units and customizing them accord- ing to the customer’s specific needs. Once pur- chased, each function can be easily activated by using a smartphone or tablet via EPiC and em- bedded Bluetooth connectivity, or a laptop with Ekip Connect 3 and an Ekip T&P. • 2 Traditional ordering This option represents the standard way to order ABB devices. The traditional process allows the users to select and directly install the desired functions when ordering the circuit-breaker. Once received and installed, SACE Tmax XT always of- fers the possibility to add new functionalities via ABB Ability Marketplace TM .

The new Ekip digital offering includes: • Packages

The software packages offer the possibility to customize the circuit-breaker by selecting addi- tional protection functions and measurements. The device can be personalized to create tailor-made solutions according to the specific application. Maximum flexibility is guaranteed by offering specific technical features that can be combined in the Ekip Touch/Hi-Touch during the product life cycle. • Bundles Simplify the selection of advanced functions and logics with group of packages able to satisfy re- quirements by market segments and applica- tions. Bundles shall require additional plug and play hardware modules. • Solutions The SACE Tmax XT circuit-breaker is no more in- tended as a simply stand-alone protection device, but it has become an active player in the electrical system, able to exchange data and trigger ac- tions managing the behavior of other connected devices. Thanks to the new electronic trip units, it is possible to implement transfer logics, load shedding and peak shaving strategies. Such solu- tions require additional plug and play hardware modules and other smart devices.

PROTECT ION TR I P UNI TS

3/5

SACE Tmax XT allows to easily upgrade and cus- tomize the Ekip Touch and Hi-Touch trip units, guaranteeing maximum flexibility for any applica- tion, and delivering value throughout the entire customer journey.

1. Design

Key drivers • Ease of doing business • Technical specifications • Application and function Benefits • Flexibility of choice • Customization by application

Build the circuit-breaker according to specific project requirements.

2. Commissioning

Key drivers • Ease of doing business • Management of components • Time to market

Benefits • Stock optimization • Zero lead time and installation effort

Customize the device thanks to the digital offering. Manage last minute changes through digital upgrades.

3. Service

Key drivers • Manage installed base • Simplify diagnostics • Simplify the hardware re-design Benefits • Zero lead time and installation effort • Avoid downtime

Unlock the full potential of the circuit-breaker at any time, minimizing downtime and installation changes.

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

3/6

— New digital experience Packages

Each package includes a set of protection func- tions or measurements that can be enabled in the trip unit. Six packages relate to protection functions: Volt- age Protections, Frequency Protections, Power Pro- tections, Advanced Voltage Protections, ROCOF Protections and Adaptive Protections.

Advanced Voltage Protections Set of protections included: S(V) - Voltage con- trolled overcurrent, S(V)2 - 2nd Voltage controlled overcurrent, R - Residual voltage. How to order: via ABB Ability Marketplace™ or tra- ditional ordering channels.

Voltage Protections Set of protections included: UV - Undervoltage, OV - Overvoltage, UV2 - 2nd Undervoltage, OV2 - 2nd Overvoltage, PS - Phase Sequence, VU - Voltage un- balance. How to order: via ABB Ability Marketplace™ or tra- ditional ordering channels.

ROCOF Protections Set of protections included: ROCOF - Rate of change of frequency. How to order: via ABB Ability Marketplace™ or tra- ditional ordering channels.

Frequency Protections Set of protections included: UF - Underfrequency, OF - Overfrequency , UF2 - 2nd Underfrequency, OF2 - 2nd Overfrequency. How to order: via ABB Ability Marketplace™ or tra- ditional ordering channels.

Adaptive Protections Set of protections included: Dual Setting - Set A-B. How to order: via ABB Ability Marketplace™ or tra- ditional ordering channels.

Power Protections Set of protections included: RP - Reverse active power, CosΦ - Power factor, D - Directional over- current, RQ - Loss of field or reverse reactive power, OQ - Reactive overpower, OP - Active over power, UP - Active underpower, RQ - 2nd Loss of field or Reverse reactive power. How to order: via ABB Ability Marketplace™ or tra- ditional ordering channels.

PROTECT ION TR I P UNI TS

3/7

Three packages relate to measurements and di- agnostics: Measuring Package, Data Logger and Network Analyzer.

Network Analyzer To monitor the power quality of the network through: Harmonic analysis, Hourly average voltage value, Short voltage interruption, Short voltage spikes, Slow-voltage sags and swells, Voltage un- balance. How to order: via ABB Ability Marketplace™ or tra- ditional ordering channels. When a package is purchased via ABB Ability Mar- ketplace TM , it must be activated through: • Ekip Connect 3 installed on a PC using Ekip T&P to scan the trip unit • EPiC installed on a mobile device, by directly us- ing the embedded Bluetooth connection available in the new Ekip trip units.

Measuring Package To monitor the plant through several measure- ments: Phase-to-phase voltage, Phase-to-neutral voltage, Phase sequence, Frequency, Active power, Reactive power, Apparent power, Power factor, Peak factor. How to order: via ABB Ability Marketplace™ or tra- ditional ordering channels.

Data Logger To record data about events in the plant: Currents, Voltages, Sampling rate, Maximum recording dura- tion, Recording stop delay, Number of registers. How to order: via ABB Ability Marketplace™ or tra- ditional ordering channels.

SACE TMAX XT UL/CSA LOW VOLTAGE MOLDED CASE C I RCUI T- BRE AKERS UL4 89 AND CSA C2 2 . 2 STANDARDS

3/8

— New digital experience Packages

Thanks to the maximum flexibility guaranteed by these packages, the new Ekip trip units are now com- pletely customizable. Depending on the specific trip unit version, different packages are available by de- fault, but all of them can be added to the trip unit.

Default functionalities and upgradability of the trip units:

Standard Protection

Standard Measures

Measuring Package

Voltage Protections

Frequency Protections

Power Protections

Adaptive Protections

Data Logger

Network Analyzer

Advanced Voltage Protections

ROCOF Protections

Power Controller

↑ ●

↑ ↑ ↑ ●

↑ ↑ ↑ ↑ ↑ ●

↑ ↑ ↑ ●

↑ ↑

↑ ↑ ↑ ↑ ●

↑ ↑ ↑ ↑ ↑ ●

↑ ↑ ↑ ↑ ↑ ↑

Ekip Touch Ekip Touch Measuring

●

Ekip G Touch Ekip M Touch Ekip Hi-Touch Ekip G Hi-Touch

●

↑ ●

●

● Available by default ↑ Updragable ↑ Some functions available. Upgradable with the full package.

The flexibility offered by the packages allows also the selection of the proper functions that can be re- quired by different segments and applications, purchasing only the needed functionalities.

Suggested packages by segment:

Packages

Wind

Solar

Data Center

Building Infrastructure

GenSet

Mining

Marine

Industries

Utilities

Voltage Protections Advanced Voltage Protections Frequency Protections

●

Power Protections

●

ROCOF Protections Adaptive Protections

●

Measuring Package Data Logger

●

Network Analyzer Power Controller

●

Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52 Page 53 Page 54 Page 55 Page 56 Page 57 Page 58 Page 59 Page 60 Page 61 Page 62 Page 63 Page 64 Page 65 Page 66 Page 67 Page 68 Page 69 Page 70 Page 71 Page 72 Page 73 Page 74 Page 75 Page 76 Page 77 Page 78 Page 79 Page 80 Page 81 Page 82 Page 83 Page 84 Page 85 Page 86 Page 87 Page 88 Page 89 Page 90 Page 91 Page 92 Page 93 Page 94 Page 95 Page 96 Page 97 Page 98 Page 99 Page 100 Page 101 Page 102 Page 103 Page 104 Page 105 Page 106 Page 107 Page 108 Page 109 Page 110 Page 111 Page 112 Page 113 Page 114 Page 115 Page 116 Page 117 Page 118 Page 119 Page 120 Page 121 Page 122 Page 123 Page 124 Page 125 Page 126 Page 127 Page 128 Page 129 Page 130 Page 131 Page 132 Page 133 Page 134 Page 135 Page 136 Page 137 Page 138 Page 139 Page 140 Page 141 Page 142 Page 143 Page 144 Page 145 Page 146 Page 147 Page 148 Page 149 Page 150 Page 151 Page 152 Page 153 Page 154 Page 155 Page 156 Page 157 Page 158 Page 159 Page 160 Page 161 Page 162 Page 163 Page 164 Page 165 Page 166 Page 167 Page 168 Page 169 Page 170 Page 171 Page 172 Page 173 Page 174 Page 175 Page 176 Page 177 Page 178 Page 179 Page 180 Page 181 Page 182 Page 183 Page 184 Page 185 Page 186 Page 187 Page 188 Page 189 Page 190 Page 191 Page 192 Page 193 Page 194 Page 195 Page 196 Page 197 Page 198 Page 199 Page 200

new.abb.com